Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, top-tier component, meticulously crafted to flawlessly support and guide conveyor belts, ensuring smooth and efficient material transport. Made with ultra-durable materials, this idler is designed to withstand heavy-duty loads and the toughest working environments. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance expenses. The Conveyor Idler is user-friendly and easy to install and maintain, making it the perfect choice for a variety of industries, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products offer a remarkable spectrum of properties, including unparalleled wear resistance, oil resistance, and resistance to acids and alkalis. They also provide superior ozone resistance, aging resistance, and resilience in low temperatures, along with exceptional tear and impact resistance. With their high elasticity and formidable vibration absorption, they are perfect for providing substantial load support. These versatile products find broad applications across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently developed by our factory. This material stands out with its superb wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties, distinguishing itself from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over traditional materials.
The expertly designed tapered self-aligning roller provides formidable support for conveyor belts and the materials they transport, acting as a vital component to ensure the stable operation of conveyor systems. These rollers offer significant value and efficiency in their use, playing an essential role in material transportation. Their exemplary product features have solidified their indispensable role across a wide range of fields and industries. They have continually evolved and excelled over time, earning continuous praise and admiration from users.
Our company is at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These critical components are linked to self-aligning brackets and are vital in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and efficiency.
We are leaders in producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil injection and minimizing sticking risks under harsh conditions. They exhibit anti-static characteristics and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to cater to all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.