Product Name: Conveyor Idler
Category: Conveyor Idler
Embark on a journey of unparalleled efficiency with our Conveyor Idler – a premium, superior-quality component that is meticulously crafted to offer flawless support and guidance for conveyor belts. This ensures smooth and high-efficiency material transportation. Constructed with robust, durable materials, our idler is designed to withstand substantial loads and challenging operational environments. Its precision-engineered design significantly reduces belt friction and wear, enhancing the conveyor belt's longevity and slashing maintenance costs. User-friendly with effortless installation and maintenance, it is the ideal choice for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable and long-lasting Conveyor Idler.
Experience a revolution in polyurethane technology with our cutting-edge products, exhibiting remarkable wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they showcase superior ozone resistance, aging resistance, and resilience in low temperatures, along with tear and impact resistance. The high elasticity and exceptional vibration absorption capacity make them ideal for supporting large loads. These adaptable products are widely used across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces are meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely developed by our factory. Known for its outstanding wear resistance, corrosion resistance, non-adhesiveness, and self-lubrication, it stands distinct from conventional metal rollers. By using ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver substantial performance benefits over traditional materials.
The tapered self-aligning roller is skillfully engineered to provide robust support for conveyor belts and the materials they convey, serving as an essential component to ensure the stable operation of conveyor systems. These rollers demonstrate substantial effectiveness and value in application, ensuring pivotal roles in material transportation. Their superior product attributes have solidified their critical role across diverse industries. Over the years, they have consistently evolved and thrived, garnering ongoing praise and admiration from users.
Our company leads the way in the specialized manufacture of wing rollers, also referred to as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play an indispensable role in preventing belt misalignment and ensuring operational stability and efficiency.
We excel in the creation of parallel rollers, distinguished by their unparalleled wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and reducing sticking risks even in harsh conditions. They feature anti-static properties and resistance against combustion, aging, and corrosion by acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Featuring superior mechanical properties, lightweight design, easy installation, and maintenance-free operation, they ensure smooth performance and extended service life. Additionally, our factory offers a comprehensive suite of conveyor belt-related products to cater to all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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