Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of premium engineering—a high-quality, meticulously crafted component designed to seamlessly support and guide conveyor belts, ensuring the utmost smoothness and efficiency in material transport. Constructed from exceptionally durable materials, this idler is built to withstand hefty loads and the most challenging working environments. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance costs. User-friendly, with effortless installation and maintenance, this Conveyor Idler is the ideal choice for a range of industries, including mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our steadfast and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are a testament to exceptional engineering, featuring a remarkable suite of properties such as outstanding wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they offer superb ozone resistance, aging durability, and resilience at low temperatures, paired with impressive tear resistance and impact endurance. With high elasticity and robust vibration absorption, these products are designed for significant load-bearing capacity. Their versatility makes them indispensable across a wide spectrum of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surface, expertly crafted from ultra-high molecular weight polyethylene pipe—a superior, high-performance material produced in-house—stands out for its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, markedly distinguishing it from conventional metal rollers. Utilizing UHMW-PE, celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
The tapered self-aligning roller is a masterfully designed component, providing strong support for conveyor belts and the materials they transport—vital for the stable operation of conveyor systems. These rollers offer immense value and efficiency, serving as key players in material transport. Their outstanding characteristics have cemented their indispensable role across numerous fields and industries. Over time, they have evolved, thriving and garnering continuous praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components are integral to self-aligning roller systems, strategically installed on both sides of the conveyor belt to prevent misalignment, thereby ensuring operational stability and efficiency. They are connected to self-aligning brackets, reinforcing their critical role in maintaining system integrity.
Our expertise shines in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast superior self-lubricating properties, eliminating oil injection and reducing sticking risks under harsh conditions. They feature anti-static qualities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, they operate effectively within a temperature range of -40ºC to 90ºC. Their remarkable mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a complete range of conveyor belt-related products to satisfy all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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