Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our state-of-the-art conveyor idler is an exceptional solution, meticulously engineered to satisfy the multi-faceted and rigorous demands of contemporary material handling systems.
Exceptional Durability
Crafted using premium-grade materials, our conveyor idler boasts extraordinary resistance to wear, corrosion, and impact. Designed to endure substantial loads and ongoing operation, it guarantees prolonged service life in the toughest industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for flawless alignment and balance, this idler dramatically minimizes vibration and noise during functioning. This precision engineering facilitates smoother conveyor belt operations and reduces risks of misalignment and premature wear, significantly boosting system efficiency and dependability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler offers ultra-low friction. This feature not only cuts down the energy needed to drive the conveyor but also reduces heat generation, thereby extending the lifecycle of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the need to minimize industrial downtime, our conveyor idler is designed for easy installation, enabling swift and seamless replacement or upgrades. Its modular design streamlines maintenance, providing straightforward access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Engineered to accommodate various conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether integrated into a high-speed parcel sorting system, a robust ore transit line, or a standard factory conveyor, it promises unwavering and efficient performance.
Quality Assurance and After-Sales Support
Our commitment to quality is unwavering, with each conveyor idler subjected to stringent quality assurance procedures before dispatch. Furthermore, our dedicated after-sales team stands ready to provide expert technical support, spare parts, and any assistance required to maintain the flawless function of your conveyor system.
Opt for our conveyor idler and benefit from increased productivity, decreased operational costs, and enhanced dependability in material handling processes.
Our polyurethane products are distinguished by their extraordinary attributes, including wear, oil, and acid resistance, along with exceptional resilience against ozone and aging. They also excel in low-temperature endurance, tear and impact resistance, high elasticity, superior vibration absorption, and substantial load-bearing capabilities. These versatile characteristics render them indispensable in diverse sectors such as national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural, and sports equipment manufacturing.
Our innovative roller surface material, expertly extruded from ultra-high molecular weight polyethylene pipes, eclipses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Leveraging the superior mechanical and physical attributes of UHMW-PE, our roller surface and seat cover showcase unmatched performance and durability compared to conventional materials.
Our parallel rollers are designed to deliver excellence, featuring superior wear resistance and an exceptionally low friction coefficient to safeguard belt integrity. With excellent self-lubricating properties, they operate without oil injection, preventing jams even under harsh conditions. These rollers resist static, combustion, aging, acids, alkalis, and organic solvents, enduring repeated shocks and vibrations while functioning in temperatures from -40ºC to 90ºC. Lightweight, simple to install, and maintenance-free, our parallel rollers ensure smooth, long-lasting operation, meeting all conveyor belt requirements in our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe utilizes a state-of-the-art automatic cutting machine, ensuring zero deformation or chips during the cutting process. The perpendicularity between the fracture and the pipe is maintained at an exceptionally high standard, while the parallelism between both ends is precisely aligned.
(2) The roller pipe benefits from a specialized boring machine, proficiently boring both ends where bearings are installed with exceptional coaxiality. This process also seamlessly completes end face flattening and interior angle cutting in a single operation.
(3) An anti-rust painting coats the inner wall of the supporting roller, providing outstanding corrosion resistance and longevity.
2. Roller Shaft
Employing a slot flat double end milling machine facilitates the simultaneous processing of the slot flat at both ends, ensuring that the roller shaft's slot flat achieves perfect symmetry.
3. Bearing:
1) We use roller bearings from renowned domestic and international brands.
2) Our semi-automatic quantitative filling process employs low-temperature lithium-based lubricating grease, eliminating the need for future refilling and providing excellent cold resistance.
4. Sealing
The sophisticated composite sealing structure, combining non-contact labyrinth and contact Lip, offers superior waterproof and dustproof capabilities, enhancing the overall sealing performance remarkably.
5. Product Assembly
We utilize automatic pressing technology to ensure the supporting rollers are assembled with unparalleled precision and accuracy.
6. Welding:
Our fully automatic mixed gas shielded welding produces high-quality weld seams with precise accuracy. The integration of dust removal devices ensures a safe, efficient, environmentally friendly, and health-conscious process.
7. Coating:
Our dust-free sealed and environmentally friendly automatic coating line excels in automatic loading & unloading, coating, palletizing, and packaging. It also ensures the harmless treatment of exhaust gases, upholding eco-friendly standards.
Offering a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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