Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of engineering excellence, designed with precision to deliver impeccable belt guidance and robust support, enhancing the operational efficiency of material transportation. Crafted from durable, high-quality materials, it effortlessly endures heavy loads and withstands rigorous environments. The idler's meticulously engineered design minimizes friction, reducing wear, and substantially extending belt lifespan while significantly cutting down on maintenance costs. Easy to install and maintain, this idler is the perfect solution for various demanding industries including mining, construction, and manufacturing. Empower your conveyor systems with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are equipped with an impressive range of properties, such as outstanding wear and oil resistance, along with resilience against acids, alkalis, and ozone. They offer superior aging resistance and maintain flexibility even at low temperatures, with exceptional tear and impact resistance. Their remarkable elasticity and effective vibration absorption capabilities make them ideal for supporting heavy loads. These products are extensively applied across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, an advanced material uniquely produced in our facility. This material excels in superior wear and corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its unmatched mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide impressive performance advantages over conventional materials.
The tapered self-aligning roller is masterfully engineered to deliver strong belt and material support, serving as a vital component in ensuring stable conveyor system operations. These rollers consistently demonstrate exceptional value and efficiency in use, playing a crucial role in material conveyance. Their outstanding product attributes have established their indispensable status across numerous sectors. Over time, they have evolved remarkably, garnering continual praise and admiration from users worldwide.
Our company excels in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components are connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically positioned on both sides of the belt, wing rollers are vital in preventing misalignment, thus ensuring operational stability and efficiency.
We specialize in manufacturing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in harsh conditions. They are endowed with anti-static properties, as well as resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Enduring repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation assure smooth performance and prolonged service life. In addition, our factory offers a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.