Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the pinnacle of engineering excellence with our Conveyor Idler, a supreme-quality component crafted with meticulous precision to ensure seamless conveyance and remarkable efficiency in material handling. Built from durable materials, this robust idler withstands heavy loads and adverse conditions, offering exceptional longevity. Its finely-tuned design minimizes friction and wear on conveyor belts, significantly extending their operational life while effectively lowering maintenance expenses. User-friendly, easy to install, and maintain, this Conveyor Idler is the ultimate choice for industries such as mining, construction, and manufacturing. Transform your conveyor system into a model of efficiency and reliability with our enduring and dependable Conveyor Idler.
Our state-of-the-art polyurethane products shine with an impressive spectrum of exceptional properties, including superior wear resistance, oil resistance, and resistance to acids and alkalis. These products also offer outstanding ozone resistance, resilience to aging, and performance in low temperatures, along with tear resistance and impact resistance. Their remarkable elasticity and vibration absorption capabilities make them ideal for applications requiring large load support. These versatile products find extensive application in diverse industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface showcases our commitment to innovation, crafted from ultra-high molecular weight polyethylene pipe, a material of exceptional performance independently produced by our facility. This extraordinary material outshines standard metal rollers with its remarkable wear resistance, corrosion resistance, non-adhesive nature, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its unparalleled mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver outstanding performance and notable advantages over traditional materials.
Expertly crafted, the tapered self-aligning roller is a cornerstone in providing robust support for conveyor belts and the materials in transit, serving as a vital component in ensuring the reliable operation of conveyor systems. These rollers contribute immense value and efficiency, becoming integral in material transportation across various industries. Their exceptional product features have solidified their indispensable role, continually evolving to meet industry demands while garnering accolades and trust from users over time.
Pioneering the industry, our company excels in the specialized production of wing rollers, also known as retaining or vertical rollers. As a foundational element in self-aligning roller systems, these components are crucial, connecting seamlessly to self-aligning brackets. Strategically installed on each side of the conveyor belt, wing rollers are key in preventing belt misalignment, maintaining operational stability, and enhancing efficiency.
We take pride in producing parallel rollers, distinguished by their extraordinary wear resistance and ultra-low friction coefficient, which guarantee minimal belt wear. These rollers are designed with superb self-lubricating properties, eliminating the need for oil injection and minimizing the risk of adhesion even under severe conditions. They provide anti-static capabilities and withstand combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of absorbing repeated shocks and vibrations, they perform optimally within a temperature range of -40ºC to 90ºC. With superior mechanical properties, lightweight construction, and maintenance-free operation, these rollers assure prolonged service life and smooth functionality. Our factory also offers an extensive range of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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