Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our exceptional Conveyor Idler, a marvel of precision and engineering mastery, meticulously crafted to deliver unparalleled support and guidance for conveyor belts within the material transportation sector. Built with robust and enduring materials, this idler effortlessly withstands heavy loads and challenging environments. Its expertly engineered design significantly minimizes friction and wear on conveyor belts, dramatically extending their lifespan and reducing maintenance costs. Easy to install and user-friendly, this idler is the perfect choice for industries such as mining, construction, and manufacturing. Enhance your conveyor system's efficiency and reliability with our steadfast and durable Conveyor Idler.
Discover our cutting-edge polyurethane products, acclaimed for their extraordinary qualities! With exceptional wear, oil, and acid resistance, combined with remarkable resilience to ozone and aging, they offer unmatched tear and impact durability, paired with high elasticity and superior vibration absorption. This makes them ideally suited for supporting substantial loads. These versatile products are extensively used across a wide range of industries, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material that we developed in-house for exceptional performance. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating characteristics, this material surpasses traditional metal rollers. The inclusion of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide unmatched performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust and reliable support for conveyor belts and transported materials, serving as a cornerstone for stable and efficient conveyor system operations. These rollers deliver exceptional value and performance, solidifying their essential role in material transport. Their remarkable features make them indispensable across diverse sectors and industries. Over time, they have earned continuous praise and admiration from users.
Our company leads the way in the specialized production of wing rollers, also known as retaining or vertical rollers. These critical components, connected to self-aligning brackets, play a vital role in maintaining precise belt alignment, thereby ensuring consistent operational stability. Strategically placed on both sides of the belt, our wing rollers effectively prevent misalignment, enhancing the system's efficiency and overall performance.
We specialize in the manufacturing of parallel rollers that offer outstanding wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers feature self-lubricating properties, eliminating the need for oil and preventing sticking even under the harshest conditions. They are anti-static and resist combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, they perform efficiently within a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free operation ensure seamless performance and prolonged service life. Our factory also offers an extensive range of conveyor belt products to meet all your specific requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.