Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-caliber component specifically crafted to flawlessly support and guide conveyor belts, ensuring seamless and efficient material transport. Engineered from resilient materials, this idler is built to withstand heavy loads and rigorous conditions. Its precision-engineered design minimizes friction and wear on conveyor belts, significantly prolonging their lifespan and reducing upkeep expenses. The Conveyor Idler is user-friendly, easy to install, and maintain, making it a perfect fit for a multitude of industries like mining, construction, and manufacturing. Optimize the efficiency of your conveyor system with our dependable and durable Conveyor Idler.
Our cutting-edge polyurethane products feature an extraordinary suite of properties, including outstanding wear resistance, oil resistance, and acid and alkali resistance. Additionally, they offer ozone resistance, aging resistance, and resilience in low temperatures, coupled with tear and impact resistance. Their superior elasticity and powerful vibration absorption make them ideal for providing substantial load support capacity. These adaptable products are widely employed across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is fabricated from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from traditional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, ensures that both the roller surface and seat cover offer remarkable performance benefits over conventional materials.
The tapered self-aligning roller is masterfully designed to provide robust support for conveyor belts and their loads, serving as a vital component to ensure the steady operation of conveyor systems. These rollers demonstrate significant value and effectiveness in use, ensuring they fulfill a crucial role in material transport. Their commendable product characteristics have secured their indispensable status across a broad spectrum of fields and industries. Over time, they have evolved and thrived, consistently receiving accolades and admiration from users.
Our company leads in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These pivotal components are linked to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a decisive role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the creation of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast remarkable self-lubricating properties, removing the necessity for oil injection and reducing the risk of sticking in harsh conditions. They provide anti-static features and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, ease of installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also supplies a comprehensive suite of conveyor belt-related products to accommodate all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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