Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution crafted to seamlessly cater to the evolving and diverse demands of contemporary material handling systems, ensuring unparalleled efficiency and performance.
Exceptional Durability
Crafted from premium-grade materials, this conveyor idler offers unparalleled resistance to wear, corrosion, and impact. Expertly engineered to handle heavy loads and continuous operation, it guarantees an extended service life even in the toughest industrial settings like mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Meticulously machined for precision, our idler ensures impeccable alignment and balance. This precision significantly reduces vibration and noise, leading to smoother conveyor belt movement. It also prevents belt misalignment and premature wear, boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler exhibits remarkably low friction. This not only curtails the power needed to run the conveyor but also minimizes heat generation, thereby prolonging the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize industrial downtime, our conveyor idler is designed for straightforward installation, promoting quick and hassle-free replacement or upgrades. Its modular design simplifies maintenance, ensuring effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a broad array of conveyor belt widths and types, with customization options to meet unique project needs. From high-speed parcel sorting systems to heavy-duty ore transportation lines, our product ensures consistent and dependable performance, catering to diverse industrial applications.
Quality Assurance and After-Sales Support
We stand firm on delivering superior quality. Each conveyor idler is subject to rigorous quality control protocols before dispatch. Our dedicated after-sales team is prepared to provide technical support, spare parts, and any other assistance necessary for uninterrupted conveyor system operation.
Opt for our conveyor idler to benefit from heightened productivity, reduced operating costs, and a more reliable material handling process.
Our polyurethane offerings feature an impressive lineup of properties: wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance, alongside low temperature resistance, tear resistance, impact resilience, high elasticity, strong vibration absorption, and substantial load support. These versatile traits make them essential across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our revolutionary roller surface material is constructed from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), known for its superlative mechanical and physical attributes among engineering plastics, we amplify the performance and longevity of the roller surface and seat cover.
Our parallel rollers are masterfully engineered for excellence, offering unmatched wear resistance and an exceptionally low friction coefficient to preserve belt integrity. With superior self-lubricating properties, they function without oil injection and resist jamming even in harsh conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers guarantee seamless operation and durability, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precision-cut using an advanced automatic cutting machine, ensuring no deformation or chipping. This cutting technique guarantees impeccable perpendicularity between the fracture and pipe, while maintaining excellent parallelism between both ends.
(2) We employ a specialized boring machine for the roller pipe, allowing simultaneous boring of both ends where bearings are to be installed, achieving superior coaxiality. The machine efficiently completes end face flattening and interior angle cutting in one seamless operation.
(3) Our anti-rust painting on the inner wall of the supporting roller provides exceptional protection, ensuring durable corrosion resistance.
2. Roller Shaft
Utilizing a slot flat double end milling machine, we synchronously process the slot flat at both ends, ensuring perfect symmetry of the roller shaft's slot flat.
3. Bearing:
1) We source roller bearings from top-tier domestic and international brands, ensuring unmatched quality and performance.
2) Our process involves semi-automatic, precise quantitative filling of low-temperature, lithium-based lubricating grease. This eliminates the need for future fillings and offers excellent cold resistance.
4. Sealing
Featuring a composite sealing structure that combines non-contact labyrinth and contact lip technologies, our seals provide robust waterproof and dustproof capabilities with a significant sealing effect.
5. Product Assembly
We utilize automatic pressing techniques to ensure impeccable overall assembly accuracy of our supporting rollers.
6. Welding:
Our fully automated mixed gas shielded welding process results in superior welding seam quality and high precision. Equipped with advanced dust removal systems, this method is safe, efficient, environmentally friendly, and promotes health.
7. Coating:
Our dust-free, sealed, and eco-friendly automatic coating line facilitates seamless operations-from automatic loading and unloading to coating, palletizing, and packaging-while ensuring the harmless treatment of exhaust gas.
We offer an extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet diverse industrial requirements.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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