Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of quality with our exceptional Conveyor Idler, a premium and meticulously crafted component designed to provide unparalleled support and guidance for conveyor belts. This ensures seamless and effective transport of materials, even under the most demanding conditions. Built from resilient and high-grade materials, our idlers are engineered to endure the toughest heavy-duty loads and environments. Its expertly crafted design significantly minimizes friction and wear on your conveyor belt, thereby dramatically enhancing its longevity and substantially reducing maintenance costs. User-friendly and easy to install, along with low-maintenance requirements, this Conveyor Idler stands as the ideal choice for a diverse range of industries, such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems to unprecedented levels with our reliable and enduring Conveyor Idler.
Our state-of-the-art polyurethane products bring forth an extraordinary array of features, including superior wear resistance coupled with exceptional oil, acid, and alkali resistance. They are also endowed with excellent ozone resistance, age resilience, and low-temperature durability, complemented by impressive tear and impact resistance. With high elasticity and robust vibration absorption properties, they adeptly support substantial loads. These versatile products are widely utilized across a multitude of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The surface of our roller, crafted from cutting-edge ultra-high molecular weight polyethylene pipe, represents a high-performance material that distinguishes itself from traditional metal rollers. It excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, offering a significant edge over conventional alternatives. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover receive incredible performance advantages, ensuring innovation and excellence.
Our tapered self-aligning roller is expertly engineered to provide robust and reliable support for conveyor belts and their transported materials. As an essential component, it ensures the smooth and consistent operation of conveyor systems. These rollers deliver outstanding value and efficiency, playing a pivotal role in material conveyance. Their remarkable features have secured an indispensable position across various industries and applications. Over time, they have evolved, thrived, and consistently garnered praise and admiration from users worldwide.
Our company is at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These crucial components are seamlessly integrated with self-aligning brackets and play a vital role in self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers are instrumental in preventing misalignment, thus ensuring stable, reliable, and efficient conveyor system operations.
We are pioneers in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast remarkable, self-lubricating properties, eliminating the need for oiling and significantly reducing sticking risks under challenging conditions. They also provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand repeated impacts and vibrations, they operate efficiently within temperatures ranging from -40ºC to 90ºC. With superior mechanical attributes, lightweight construction, straightforward installation, and maintenance-free operation, these rollers promise smooth functionality and an extended lifespan. Our factory further extends a comprehensive range of conveyor belt-related products to meet all your industrial needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.