Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of high-quality engineering, crafted meticulously to support and guide conveyor belts with ease, ensuring seamless and efficient material transport. Forged from durable, long-lasting materials, this idler is designed to endure heavy-duty loads and withstand the harshest of environments. Its precision-engineered design minimizes friction and wear on conveyor belts, significantly extending their lifespan while reducing maintenance costs. User-friendly in design, it is easy to install and maintain, making the Conveyor Idler an ideal solution across a myriad of industries, including mining, construction, and manufacturing. Enhance your conveyor system's functionality with this reliable and robust Conveyor Idler.
Our state-of-the-art polyurethane products boast an extraordinary array of attributes including superior resistance to wear, oil, and acids/alkalis. They deliver excellent ozone resistance, aging resilience, and maintain tenacity even at low temperatures, along with impressive tear and impact resistance. With high elasticity and outstanding vibration absorption, they are perfectly suited for supporting substantial loads. These multifunctional products find extensive application across a variety of sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from cutting-edge ultra-high molecular weight polyethylene pipe, a premium material uniquely manufactured in our facility. This material showcases unparalleled wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide remarkable performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and their loads, standing as a crucial component to guarantee the stable operation of conveyor systems. These rollers deliver immense value and efficiency during usage, playing a vital role in the conveyance of materials. Their outstanding product features have firmly established their indispensable presence across diverse fields and industries. Over time, they have continued to evolve and excel, consistently earning praise and recognition from users.
Our company remains at the forefront in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These essential components are integral to self-aligning roller systems, connected to self-aligning brackets, and strategically positioned on both sides of the conveyor belt. Wing rollers are pivotal in preventing belt misalignment, ensuring operational stability and efficiency.
We are leaders in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers exhibit excellent self-lubricating properties, negating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static features and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight nature, and maintenance-free operation ensure seamless performance and an extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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