Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-performance component, expertly crafted to deliver exceptional support and guidance for conveyor belts, ensuring smooth and highly efficient material transport. Built with robust materials, this idler is designed to withstand substantial loads and adverse working conditions. Its precision-engineered design effectively reduces friction and wear on the conveyor belt, significantly prolonging its service life and minimizing maintenance expenses. User-friendly and straightforward to install and maintain, the Conveyor Idler is the perfect solution for diverse sectors, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency and reliability with our enduring and dependable Conveyor Idler.
Our avant-garde polyurethane products are celebrated for their remarkable properties, featuring superior wear resistance, oil resistance, and acid and alkali resistance. Additionally, they provide ozone resistance, aging resistance, and resilience in low temperatures, along with tear and impact resistance. Their high elasticity and excellent vibration absorption make them ideal for delivering substantial load support capacity. These versatile products find widespread application across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced in-house by our factory. This material shines with outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its unparalleled mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide superior performance benefits over conventional materials.
The tapered self-aligning roller is ingeniously engineered to deliver firm support for conveyor belts and their material loads, serving as an essential component to ensure the stable functioning of conveyor systems. These rollers demonstrate significant value and performance in operation, securing their pivotal role in material transport. Their outstanding product features have solidified their indispensable status across a broad spectrum of fields and industries. Over time, they have continued to progress and thrive, garnering continuous acclaim and admiration from users.
Our company leads in the specialized manufacture of wing rollers, also recognized as retaining rollers or vertical rollers. As critical components in self-aligning roller systems, these elements are connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, ensuring stable and efficient operation.
We excel in the manufacture of parallel rollers, noted for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers are endowed with excellent self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers operate effectively in a temperature range of -40ºC to 90ºC. Their outstanding mechanical properties, lightweight construction, effortless installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to fulfill all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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