Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our Conveyor Idler, a masterpiece that reflects superior craftsmanship and innovation. This exquisitely engineered component elevates and guides conveyor belts with unmatched precision, ensuring an uninterrupted and seamless material transit. By significantly enhancing operational efficiency, this idler, constructed from the most durable and robust materials, effortlessly manages heavy-duty payloads while withstanding the harshest environments. With a precision-engineered design that minimizes friction and wear, it extends the lifespan of your conveyor belt, dramatically reducing maintenance costs. Thoughtfully designed for user convenience, the Conveyor Idler offers easy installation and upkeep, making it an indispensable asset in industries such as mining, construction, and manufacturing. Empower your conveyor system with this reliable, robust, and enduring Conveyor Idler and witness an extraordinary leap in productivity.
Our state-of-the-art polyurethane products are epitomes of modern engineering brilliance, showcasing a remarkable suite of exceptional features. They offer outstanding wear and oil resistance, alongside formidable resilience to acids and alkalis. Furthermore, they effortlessly deliver excellent ozone resistance, age resistance, and demonstrate incredible durability even under low temperatures. With superior tear resistance and exceptional impact absorption, their excellent elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile wonders find extensive use across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation from our factory. This exceptional material surpasses traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. By harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the best in its class among engineering plastics, both the roller surface and seat cover offer unparalleled performance. This innovative design sets a new standard compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient operation of conveyor systems, delivering remarkable value and performance. These rollers, indispensable in material transportation, are celebrated across a diverse array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, cementing their status as essential components in modern industrial applications.
Our company is a trailblazer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial to the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, thus ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in manufacturing parallel rollers, known for their exceptional wear resistance and notably low friction coefficient, significantly reducing belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.