Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a masterpiece of engineering, precisely crafted to provide flawless support and guidance for conveyor belts. This high-quality component is vital for ensuring a smooth and efficient flow of materials across industrial settings. Built from durable materials, it is designed to withstand the rigors of heavy loads and harsh environmental conditions. The idler's precision design reduces friction and wear on conveyor belts, thereby prolonging their lifespan and reducing costly maintenance. With its user-friendly installation and maintenance, this idler is the optimal choice for industries like mining, construction, and manufacturing that demand reliability and durability. Experience unparalleled efficiency with our long-lasting Conveyor Idler, a cornerstone of industrial success.
Our revolutionary polyurethane products are engineered to deliver exceptional performance with a remarkable range of properties. These products exhibit outstanding wear resistance, oil resistance, and resistance to acids and alkalis. Their resilience includes ozone resistance, aging resistance, and the ability to endure low temperatures. With impressive tear resistance and impact absorption, along with high elasticity and robust vibration damping, they are built to support substantial loads. These versatile materials have wide-ranging applications across sectors such as national defense, mining machinery, construction equipment, chemical processing, textile machinery, woodworking, printing technology, metallurgical manufacturing, agriculture, and sports gear.
Crafted from ultra-high molecular weight polyethylene pipe, the roller surface of our product stands as a testament to our factory's innovative prowess. This high-performance material is distinguished by its superior wear resistance, corrosion resistance, non-adhesive properties, and self-lubrication. These features elevate it above traditional metal rollers. Utilizing UHMW-PE, known for the finest mechanical and physical attributes in engineering plastics, ensures that the roller surface and seat cover deliver unparalleled performance advantages over conventional materials.
Our expertly designed tapered self-aligning roller delivers unmatched support for conveyor belts and the materials they transport. It is a vital component ensuring stable and reliable conveyor operations. With its exceptional value and efficiency, this roller has become indispensable across various industries. Its remarkable performance characteristics have earned it acclaim and a pivotal role in material transport systems, continuously evolving to meet the demands of the industry.
As a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers, our company is at the forefront of enhancing conveyor system stability and efficiency. These essential components are seamlessly connected to self-aligning brackets, ensuring they are indispensable in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, maintaining smooth and efficient operations.
We specialize in crafting parallel rollers, celebrated for their outstanding wear resistance and ultra-low friction coefficient, which significantly minimizes belt wear. These rollers offer exceptional self-lubrication, eliminating the need for oil, and reducing stickiness even in harsh conditions. They provide anti-static properties and resist combustion, aging, as well as corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively in temperatures ranging from -40ºC to 90ºC. With superior mechanical qualities, a lightweight design, and easy installation, these maintenance-free rollers ensure smooth performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to suit all your industrial needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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