Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unparalleled Conveyor Idler, a masterpiece of precision and engineering brilliance, meticulously crafted to provide exceptional support and guidance for conveyor belts in the realm of material transportation. Constructed from robust and durable materials, this idler effortlessly handles heavy loads and withstands harsh environments. Its expertly engineered design significantly reduces friction and wear on conveyor belts, dramatically extending their service life and reducing maintenance costs. Easy to install and user-friendly, this idler is the perfect choice for industries such as mining, construction, and manufacturing. Upgrade your conveyor system's efficiency and reliability with our enduring and high-performing Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their extraordinary attributes! Featuring outstanding wear, oil, and acid resistance, along with remarkable resilience to ozone and aging, they provide unmatched tear and impact durability, combined with high elasticity and exceptional vibration absorption. This makes them perfect for supporting substantial loads. These versatile products find extensive application across a wide range of industries, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material developed in-house for exceptional performance. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties, this material surpasses traditional metal rollers. The integration of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unmatched performance advantages over conventional materials.
The tapered self-aligning roller is masterfully engineered to deliver robust and reliable support for conveyor belts and transported materials, serving as a foundation for stable and efficient conveyor system operations. These rollers offer exceptional value and performance, securing their indispensable role in material transport. Their outstanding features make them vital across diverse sectors and industries. Over time, they have consistently garnered praise and admiration from users.
Our company is leading the way in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components, connected to self-aligning brackets, play an essential role in maintaining precise belt alignment, thus ensuring consistent operational stability. Strategically positioned on both sides of the belt, our wing rollers effectively prevent misalignment, enhancing the system's efficiency and overall performance.
We excel in manufacturing parallel rollers that feature exceptional wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers have self-lubricating properties, eliminating the need for oil and preventing sticking even in the harshest conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, they operate efficiently across a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free design ensure seamless performance and prolonged service life. Our factory also offers an extensive range of conveyor belt products to meet all your specific needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.