Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the zenith of engineering sophistication with our Conveyor Idler, a testament to supreme craftsmanship and advanced design. This meticulously engineered component serves to elevate and meticulously guide conveyor belts, ensuring a seamless and continuous material transport journey that remarkably enhances operational efficiency. Constructed from the highest quality and most durable materials, this idler is built to effortlessly handle substantial payloads and withstand the most challenging environmental conditions. Its precision-engineered structure dramatically minimizes friction and wear, effectively extending the lifespan of your conveyor belt while drastically reducing maintenance costs. With a design inherently focused on ease of use, the Conveyor Idler offers effortless installation and maintenance, proving to be an indispensable asset for industries such as mining, construction, and manufacturing. Empower your conveyor system with our unwavering, robust, and resilient Conveyor Idler, and experience a substantial boost in productivity.
Our cutting-edge polyurethane products set the standard for contemporary engineering brilliance, featuring a remarkable array of superior characteristics. These products are renowned for their exceptional wear and oil resistance, coupled with formidable resilience to acids and alkalis. Additionally, they exhibit excellent ozone resistance, impressive age resistance, and remarkable durability even in low-temperature conditions. With superior tear resistance and outstanding impact absorption, their excellent elasticity and vibration damping capabilities make them ideal for demanding high-load applications. These versatile wonders find extensive application across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface, ingeniously crafted from ultra-high molecular weight polyethylene pipe, a unique innovation sourced directly from our factory. This revolutionary material surpasses traditional metal rollers with its unparalleled wear resistance, comprehensive corrosion prevention, non-stick qualities, and intrinsic self-lubricating properties. By leveraging the exceptional mechanical and physical characteristics of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the superior choice within the realm of engineering plastics, both the roller surface and seat cover offer unmatched performance, setting a new standard when compared to conventional materials.
Discover the engineering masterpiece of the tapered self-aligning roller, designed with precision to provide unwavering support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems. By delivering outstanding value and performance, these rollers become indispensable for material transportation, gaining recognition across a wide spectrum of fields and industries. As they continue to advance, they receive widespread acclaim and appreciation from users, solidifying their reputation as vital components in contemporary industrial applications.
Our company leads the way in the specialized production of wing rollers, also known as retaining or vertical rollers. Integral to the stability of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in the production of parallel rollers, celebrated for their outstanding wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, and resistant to aging and corrosion caused by acids, alkalis, and organic solvents. Constructed to endure constant shocks and vibrations, these rollers perform impeccably in temperatures ranging from -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive array of conveyor belt-related products to meet every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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