Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, top-tier component meticulously crafted to seamlessly support and guide conveyor belts, ensuring a smooth, efficient material transport process. Built from durable materials, this idler is robust enough to withstand heavy loads and the toughest working environments. Its precision-engineered design minimizes friction and wear, significantly extending the conveyor belt's lifespan while drastically reducing maintenance costs. User-friendly, easy to install and maintain, our Conveyor Idler is the perfect solution across a variety of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our pioneering polyurethane products showcase an impressive suite of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also offer superior ozone resistance, aging resistance, and resilience at low temperatures, with remarkable tear and impact resistance. Their high elasticity and excellent vibration absorption make them ideal for supporting large loads. These versatile products are extensively employed across a multitude of industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material, independently produced by our factory. This material shines in terms of wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver extraordinary performance benefits over conventional materials.
The tapered self-aligning roller is expertly engineered to provide strong support for conveyor belts and the materials they transport, serving as a critical component to ensure stable operation of conveyor systems. These rollers bring substantial value and effectiveness during use, playing a pivotal role in material transportation. Their outstanding product qualities have secured their indispensable role across a broad spectrum of fields and industries. Over time, they have continued to evolve and flourish, earning ongoing praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a key role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, known for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and reducing the risk of sticking under harsh conditions. They possess anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively in a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.