Innovative Polymer Idler for Durable Conveyor Idler Rollers Applications

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: custom made
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Our Conveyor Idler stands as a premium, top-tier component, meticulously crafted to seamlessly support and guide conveyor belts, ensuring the smoothest and most efficient material transportation possible. Designed with robust and durable materials, this idler is capable of withstanding heavy loads and the toughest working conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and curbing maintenance costs. The Conveyor Idler is user-friendly, with easy installation and maintenance, making it an ideal solution for a wide range of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our dependable and long-lasting Conveyor Idler.

Our groundbreaking polyurethane products are distinguished by an impressive array of features such as exceptional wear resistance, superior oil resistance, and outstanding acid and alkali resistance. They also offer remarkable ozone resistance, resistance to aging, and resilience in low temperatures, alongside tear resistance and impact resistance. Their high elasticity and superior vibration absorption make them ideal for providing substantial load support capacity. These versatile products find extensive application across numerous industries, including national defense, mining machinery, construction equipment, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.

The roller surface is a marvel, crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Harnessing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide exceptional performance advantages over traditional materials.

 

The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers possess significant value and efficacy during use, playing a pivotal role in material transportation. Their exemplary product characteristics have secured their essential role across diverse fields and industries. Over time, they have continually evolved and thrived, earning ongoing praise and admiration from users.

Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, ensuring operational stability and efficiency.

 

We excel in the production of parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.