Product Name: Conveyor Idler
Category: Conveyor Idler
Elevate your operational capabilities with our Conveyor Idler, a paramount example of engineering precision and superior craftsmanship. This impeccably designed component not only elevates but expertly guides conveyor belts, assuring a seamless and uninterrupted flow of materials. Constructed from the most resilient and sturdy materials, this high-performance idler is adept at managing heavy-duty workloads, withstanding the harshest of environments effortlessly. Its meticulously crafted design drastically reduces friction and wear, thereby prolonging the lifespan of your conveyor belt while substantially cutting down on maintenance costs. With a focus on user-friendly features, the Conveyor Idler ensures straightforward installation and maintenance, making it an indispensable asset for sectors such as mining, construction, and manufacturing. Empower your conveyor system with this reliable, robust, and enduring Conveyor Idler to witness a marked improvement in productivity and efficiency.
Our cutting-edge polyurethane products epitomize modern engineering excellence, boasting a remarkable array of features such as superb wear and oil resistance, and extraordinary resilience against acids and alkalis. Additionally, they provide excellent resistance to ozone, aging, and maintain remarkable durability at low temperatures. Their outstanding tear resistance, coupled with exceptional impact absorption and superb elasticity and vibration damping, make them ideal for high-load applications. These versatile products are extensively utilized across a myriad of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, cementing their status as essential staples in diverse sectors.
Introducing our revolutionary roller surface, expertly crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This pioneering material surpasses traditional metal rollers with unparalleled wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the best in class among engineering plastics, both the roller surface and seat cover offer superior performance and unparalleled durability. This innovative design sets a new benchmark in performance, elevating the standard for industrial rollers beyond conventional materials.
Unveiling the engineering marvel of our tapered self-aligning roller, meticulously crafted to provide unwavering support for conveyor belts and their material loads. This critical component is designed to ensure the stable and efficient operation of conveyor systems, delivering remarkable value and performance. These rollers serve as indispensable elements in material transportation, earning acclaim across a diverse array of industries and fields. As they continuously evolve, they garner widespread praise and admiration from users, securing their position as essential components in modern industrial applications, guaranteeing superior performance and reliability.
Our company stands as a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial for the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play an indispensable role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system. With innovative design and superior engineering, they are meticulously crafted to enhance productivity and reliability, becoming integral in optimizing conveyor operations.
We excel in the manufacturing of parallel rollers, recognized for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperature ranges from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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