Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the zenith of engineering excellence, masterfully crafted to deliver superior support and direction for conveyor belts, ensuring flawless material flow with unmatched precision. Constructed from high-strength, durable materials, this elite idler withstands the heaviest loads and the most extreme conditions. Its cutting-edge design reduces friction and belt wear, greatly boosting belt lifespan and slashing maintenance expenses. With an emphasis on user convenience, it boasts straightforward installation and maintenance, making it the perfect solution for industries like mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our dependable and enduring Conveyor Idler.
Our advanced polyurethane products are distinguished by extraordinary features, offering superior resistance to wear, oil, and harsh chemicals. Additionally, they exhibit exceptional ozone and aging resistance, exceptional low-temperature flexibility, along with outstanding tear and impact resistance. With high elasticity and excellent vibration dampening, they are ideal for bearing heavy loads. These adaptable products are extensively employed across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface features ultra-high molecular weight polyethylene pipe, a top-tier material exclusively manufactured by our factory. This remarkable material excels with its outstanding wear and corrosion resistance, non-adhesiveness, and self-lubrication, distinguishing it from standard metal rollers. Utilizing UHMW-PE—renowned for its exceptional mechanical and physical properties among engineering plastics—ensures the roller surface and seat cover provide unmatched performance advantages over traditional materials.
The tapered self-aligning roller is expertly engineered to provide robust support for conveyor belts and their loads, acting as a vital component to ensure the reliability of conveyor systems. These rollers deliver significant functionality and performance, underlining their essential role in material transport. Their exceptional features have cemented their necessity across various industries. Over time, they have evolved and prospered, consistently receiving high acclaim from users.
Our company stands out as a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components, connected to self-aligning brackets, are pivotal in self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and optimal performance.
We excel in manufacturing parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature remarkable self-lubricating properties, eliminating the need for oiling and mitigating adhesion risks in challenging environments. They offer anti-static properties and resistance to burning, aging, and corrosion by acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers function efficiently between -40ºC and 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth functionality and a prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to fulfill your every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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