Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component designed to seamlessly support and guide conveyor belts, ensuring the pinnacle of smooth and efficient material transportation. Constructed with robust materials, this idler is engineered to withstand heavy loads and challenging environments with ease. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly increasing its lifespan and reducing maintenance costs. The Conveyor Idler is user-friendly, with effortless installation and maintenance, making it an ideal choice for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and enduring Conveyor Idler.
Our innovative polyurethane products are renowned for their remarkable properties, including outstanding wear resistance, and resilience to oil, acids, and alkalis. They exhibit superior ozone resistance, aging durability, and low-temperature resilience, along with exceptional tear and impact resistance. With high elasticity and superior vibration absorption, they are perfectly suited for large load support. These versatile products find extensive application across numerous sectors like national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a material of unparalleled performance independently manufactured by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical attributes among engineering plastics, we ensure that both the roller surface and seat cover offer superior performance compared to traditional materials.
The tapered self-aligning roller is expertly crafted to offer robust support for conveyor belts and their loads, acting as an essential component to maintain stable conveyor system operations. These rollers provide substantial value and effectiveness, playing a crucial role in material transportation. Their exceptional characteristics have solidified their essential status across diverse fields and industries. Over time, they have evolved and thrived, consistently earning accolades and admiration from users.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. These critical components are integral to self-aligning roller systems, connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are experts in producing parallel rollers, distinguished by their extraordinary wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in harsh conditions. They offer anti-static capabilities and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With resilience to repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a wide array of conveyor belt-related products to cater to all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}