Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an epitome of premium craftsmanship, meticulously engineered to fortify and seamlessly support conveyor belts. It ensures not just the smooth flow of material transportation, enhancing operational efficiency, but also excels in handling heavy loads and challenging environments with ease, due to its construction with the most durable materials. The precision design of this idler minimizes both friction and wear on your conveyor belt, significantly extending belt life while reducing maintenance costs. User-friendly by nature, the Conveyor Idler is straightforward to install and maintain, becoming an indispensable solution across industries such as mining, construction, and manufacturing. Elevate your conveyor system’s performance with our dependable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are a marvel of contemporary engineering, flaunting a comprehensive range of extraordinary properties. These include exceptional wear resistance, oil resistance, and resilience against acids and alkalis. Additionally, they offer benefits such as ozone resistance, aging resistance, and durability in low temperatures, alongside tear resistance and impact absorption. Their remarkable elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile products find extensive use across diverse sectors, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, represents a high-performance breakthrough produced exclusively by our factory. This material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick attributes, and self-lubricating features. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), recognized for its superior mechanical and physical characteristics among engineering plastics, both the roller surface and seat cover ensure exceptional performance, outshining conventional materials.
The tapered self-aligning roller is an engineering marvel, meticulously designed to robustly support conveyor belts and their material payloads, ensuring the stable operation of conveyor systems. These rollers provide substantial value and efficiency, playing a critical role in material transportation. Their outstanding product characteristics have solidified their necessity across a myriad of fields and industries. As they continue to evolve and improve, they consistently garner praise and recognition from users.
Our company is a pioneer in specialized wing roller production, also known as retaining or vertical rollers. These components, essential to self-aligning roller systems, are expertly connected to self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers play a pivotal role in preventing belt misalignment, thereby guaranteeing operational stability and maximizing efficiency.
We specialize in crafting parallel rollers, renowned for their exceptional wear resistance and remarkably low friction coefficient, which minimize belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even under the most rigorous conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform seamlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to cater to every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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