Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a remarkable testament to premium craftsmanship, meticulously engineered to bolster and seamlessly guide conveyor belts. This ensures not just the smooth flow of material transportation but also enhances efficiency and productivity. Constructed with the most durable materials available, this idler effortlessly tackles heavy loads and demanding environments, offering unparalleled endurance. Its precision design minimizes both friction and wear on your conveyor belt, significantly prolonging belt life while reducing maintenance costs. User-friendly by nature, the Conveyor Idler is a breeze to install and maintain, making it an essential solution across industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable, robust, and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are a marvel of modern engineering, showcasing an extensive array of remarkable properties. These include superb wear resistance, oil resistance, and resilience to acids and alkalis. With additional benefits like ozone resistance, aging resistance, and impressive low-temperature durability, they also shine with tear resistance and impact absorption. Their remarkable elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile products find extensive use across diverse industries, ranging from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, represents a high-performance breakthrough produced exclusively by our factory. This advanced material surpasses conventional metal rollers with its outstanding wear resistance, corrosion prevention, non-stick nature, and self-lubricating features. By employing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical characteristics among engineering plastics, both the roller surface and seat cover deliver exceptional performance, significantly outperforming traditional materials.
The tapered self-aligning roller is an engineering marvel, meticulously designed to robustly support conveyor belts and their material payloads. Serving as a crucial component, it ensures the stable operation of conveyor systems, offering substantial value and efficiency in material transportation. These rollers play an instrumental role across a multitude of fields and industries, cementing their necessity. As they continue to evolve and improve, they consistently receive commendation and admiration from users for their exceptional product characteristics.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. Essential to self-aligning roller systems, these components are expertly connected to self-aligning brackets. Strategically installed on both sides of conveyor belts, wing rollers are pivotal in preventing belt misalignment, thereby guaranteeing operational stability and maximizing efficiency in your operations.
We specialize in crafting parallel rollers, celebrated for their outstanding wear resistance and extremely low friction coefficient, which minimize belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even under rigorous conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform flawlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and a prolonged service life. Our factory also offers a comprehensive suite of conveyor belt-related products to meet every possible need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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