Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies the pinnacle of precision engineering and superior craftsmanship. Designed to flawlessly guide conveyor belts, it ensures smooth material transport and heightened operational efficiency. Built from exceptionally durable materials, this idler is engineered to withstand heavy loads and thrive in even the most challenging environments. Its expert design significantly reduces friction and wear on your conveyor belt, dramatically extending its lifespan and curbing maintenance expenses. Renowned for its user-friendly installation and upkeep, the Conveyor Idler is an indispensable asset for industries such as mining, construction, and manufacturing. Enhance your conveyor system's performance with our steadfast, resilient, and enduring Conveyor Idler.
Our innovative polyurethane products stand as a testament to modern engineering, boasting an impressive array of extraordinary features. They offer exceptional resistance to wear, oil, as well as acids and alkalis, while also providing unmatched ozone and aging resistance. Their low-temperature resilience, tear resistance, and impact absorption make them highly suitable for high-stress applications. In addition, their outstanding elasticity and ability to damp vibrations render them versatile across a wide range of industries, including national defense, mining machinery, construction, chemical processing, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, represents a significant high-performance advancement, exclusively produced by our factory. This exceptional material outshines traditional metal rollers with its unparalleled wear resistance, corrosion deterrence, non-stick nature, and self-lubricating properties. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical attributes among engineering plastics, the roller surface and seat cover provide extraordinary performance, surpassing conventional materials.
The tapered self-aligning roller is an engineering marvel, meticulously designed to provide robust support for conveyor belts and their material loads. As a vital system component, it ensures conveyor systems operate smoothly and efficiently. These rollers deliver tremendous value and performance, playing a key role in material transport across a spectrum of industries. With unique product characteristics, they have established themselves as essential in various fields. As they continue to innovate and evolve, they consistently earn praise and recognition from satisfied users.
Our company leads the industry in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are intricately connected to self-aligning brackets, playing an essential role in self-aligning roller systems. Strategically placed on both sides of conveyor belts, wing rollers are vital in preventing belt misalignment, thereby ensuring stable operation and optimizing efficiency.
We excel in manufacturing parallel rollers, renowned for their exceptional wear resistance and extremely low friction coefficient, which minimize belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even under demanding conditions. They are anti-static and resistant to burning, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers perform impeccably within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight build, coupled with ease of installation and maintenance, guarantee smooth, maintenance-free operation and extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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