Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a remarkable solution, meticulously crafted to meet the diverse and demanding challenges of today's modern material handling systems.
Exceptional Durability
Engineered from premium-grade materials, our conveyor idler showcases superior resistance to wear, corrosion, and impact. Built to bear heavy loads and endure continuous operation, it promises an extended service life, even under the most challenging industrial conditions found in mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined to achieve perfect alignment and balance, significantly reducing vibration and noise during operation. This precision ensures smoother conveyor belt movement, minimizes the risk of belt misalignment, and prevents premature wear, thereby elevating the efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously designed surface finish, our conveyor idler ensures ultra-low friction. This innovation not only cuts down on the power needed to drive the conveyor but also curtails heat generation, further prolonging the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime in industrial settings, our conveyor idler is crafted for easy installation, enabling swift and effortless replacement or upgrades. Its modular design simplifies maintenance, granting easy access to internal components for thorough inspection, cleaning, and lubrication.
Versatile Application
Our idler caters to a variety of conveyor belt widths and types, with customization options available to meet specific project demands. Whether for a high-speed parcel sorting system, a rugged ore transportation line, or a general factory conveyor, our product ensures consistent and trustworthy performance.
Quality Assurance and After-Sales Support
We are staunchly committed to delivering top-tier quality. Every conveyor idler endures rigorous quality control checks prior to dispatch. Furthermore, our dedicated after-sales team stands ready to provide technical support, spare parts, and any additional assistance required to ensure the flawless operation of your conveyor system.
Opt for our conveyor idler and experience amplified productivity, diminished operating costs, and a more dependable material handling process.
Our polyurethane products feature exceptional properties, including unparalleled resistance to wear, oil, acids, alkalis, ozone, and aging. They excel with low-temperature endurance, tear resistance, impact resilience, high elasticity, superior vibration absorption, and substantial load-bearing capacity. These versatile traits make them vital across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unmatched wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they require no oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring precise cuts with zero deformation or chips, providing immaculate perpendicularity between the fracture and the pipe, and achieving high parallelism at both ends.
(2) Utilizing a specialized boring machine, the roller pipe undergoes precision boring at both ends where the bearings are installed, achieving superior coaxiality, while simultaneously accomplishing end face flattening and interior angle cutting in a seamless operation.
(3) A specialized anti-rust painting is applied to the inner wall of the supporting roller, effectively safeguarding it with excellent corrosion resistance.
2. Roller Shaft
Precision-engineered using a slot flat double end milling machine, both ends of the roller shaft are meticulously processed to ensure perfect symmetry and alignment.
3. Bearing:
1) We proudly offer domestic and internationally renowned first-class brand roller bearings, ensuring reliable performance.
2) Our bearings feature a semi-automatic, precise, quantitative filling of low-temperature lithium-based lubricating grease, negating the need for future refilling and providing excellent cold resistance.
4. Sealing
Our sealing system boasts a sophisticated composite structure, combining non-contact labyrinth and contact Lip seals for superior waterproof and dustproof performance, delivering exceptional sealing efficiency.
5. Product Assembly
Employing cutting-edge automatic pressing methods, our assembly process guarantees unparalleled accuracy and precision for supporting rollers.
6. Welding:
Our fully automatic mixed gas shielded welding process delivers superior welding seam quality and outstanding welding precision, enhanced by integrated dust removal devices to promote safety, efficiency, and environmental health.
7. Coating:
Our eco-friendly, dust-free automatic coating line streamlines the entire process, from automatic loading and unloading to coating, palletizing, and packaging, while providing harmless exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse industrial needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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