Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our Conveyor Idler, a true testament to superior craftsmanship. Exquisitely designed to optimize and seamlessly guide conveyor belts, it provides an unmatched material transport experience, significantly enhancing operational efficiency. Constructed from the highest quality, durable materials, this idler is exceptional in managing heavy loads and withstanding harsh environmental conditions. Its precision-engineered design significantly reduces friction and wear, prolonging your conveyor belt's life while noticeably cutting down on maintenance expenses. Intuitively designed, the Conveyor Idler is remarkably easy to install and maintain, making it an indispensable solution for industries such as mining, construction, and manufacturing. Boost your conveyor system's productivity with our reliable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products embody the pinnacle of modern engineering, boasting an impressive range of extraordinary attributes. They offer outstanding wear and oil resistance, in addition to resilience against acids and alkalis. Furthermore, these products excel with their ozone resistance, age resistance, and remarkable durability in low temperatures. With superior tear resistance and impact absorption capabilities, their elasticity and vibration damping properties make them ideal for high-load applications. These versatile products are extensively used across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking advancement exclusive to our factory. This innovative material surpasses traditional metal rollers with unparalleled wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), revered as the finest in its class among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new standard compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide steadfast support for conveyor belts and their material loads. This essential component guarantees the stable and efficient operation of conveyor systems. Offering remarkable value and performance, these rollers are crucial in material transportation and are highly esteemed across a wide array of fields and industries. As these rollers evolve, they garner widespread acclaim and praise from users, solidifying their status as indispensable components in contemporary industrial applications.
Our company leads the field in the specialized production of wing rollers, also known as retaining or vertical rollers. Vital to maintaining the integrity of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically mounted on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system.
We are experts in manufacturing parallel rollers, highly regarded for their exceptional wear resistance and remarkably low friction coefficient, which significantly reduces belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the most challenging conditions. They are anti-static, resistant to combustion, and impervious to aging, as well as corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.