Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a pinnacle of engineering excellence, crafted to deliver unparalleled support and guidance to conveyor belts, ensuring fluid and efficient material transportation. Constructed from robust, durable materials, this idler resists heavy loads and withstands even the most challenging operational environments. The precision engineering of this idler minimizes friction and wear on the conveyor belt, extending its operational life and dramatically cutting down on maintenance costs. User-friendly, with simple installation and maintenance, this idler is the perfect choice for industries such as mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our steadfast and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their extraordinary attributes, including outstanding wear resistance, oil resistance, and resilience against acids and alkalis. These products also shine in ozone resistance, aging resistance, and remain resilient even at low temperatures, offering remarkable tear and impact resistance. With high elasticity and excellent vibration absorption, they provide significant load-bearing capacity. These versatile solutions are indispensable across a broad spectrum of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material derived from our own factory. This material stands out for its extraordinary wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, our roller surface and seat cover offer unmatched performance benefits over conventional materials.
The tapered self-aligning roller is ingeniously engineered to deliver steadfast support for conveyor belts and their transported materials, playing a vital role in ensuring the stability of conveyor systems. These rollers demonstrate exceptional performance and efficiency during use, solidifying their importance in material handling. Their superior product traits have established them as critical components in numerous fields and industries. Over time, they have evolved and flourished, consistently receiving accolades and praise from users.
Our company stands at the forefront in the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers. These critical components are integrated with self-aligning brackets and are indispensable in self-aligning roller systems. Expertly positioned on both sides of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring stable and efficient operation.
We specialize in crafting parallel rollers, renowned for their superior wear resistance and ultra-low friction coefficient, effectively minimizing belt wear. These rollers boast remarkable self-lubricating properties, eliminating the need for oil and reducing the risk of adhesion under harsh conditions. They exhibit anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform efficiently within a temperature range of -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, straightforward installation, and maintenance-free operation ensure smooth functionality and extended service life. Our factory also offers an extensive array of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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