Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a symbol of premium quality and impeccable engineering, crafted to flawlessly support and guide conveyor belts for seamless and highly efficient material transportation. Constructed using durable materials, it is designed to withstand heavy loads and tough working conditions effortlessly. The idler's precision-engineered design is geared to reduce friction and wear on the conveyor belt, thus significantly boosting its lifespan and slashing maintenance costs. Easy to install and maintain, this user-friendly idler is the perfect solution across diverse industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our reliable and enduring Conveyor Idler.
Our cutting-edge polyurethane products showcase a remarkable range of properties, including superb wear resistance, oil resistance, and resistance to acids and alkalis. They also provide protection against ozone, aging, and low temperatures, alongside enhanced tear and impact resistance. Their high elasticity makes them ideal for absorbing strong vibrations, lending them to support large loads. These versatile products find widespread application across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface, made from ultra-high molecular weight polyethylene pipe, is a high-performance material uniquely crafted by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), famed for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide significant performance advantages over traditional materials.
The expertly designed tapered self-aligning roller offers robust support for conveyor belts and the materials they carry, proving essential in ensuring the stable operation of conveyor systems. These rollers provide substantial value and efficacy, making them indispensable for material transportation. Their outstanding characteristics have solidified their crucial role across various fields and industries, evolving over time with consistent praise and admiration from users.
Our company stands at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These crucial components are connected to self-aligning brackets and are pivotal within self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are essential for preventing belt misalignment and ensuring stable and efficient operations.
We excel in crafting parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers feature unmatched self-lubricating properties, negating the need for oil and reducing sticking risks in harsh conditions. They boast anti-static properties, resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers operate superbly within temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a complete range of conveyor belt-related products to cater to all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.