Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exquisite, high-performance component, thoughtfully designed to provide unwavering support and guidance for conveyor belts, ensuring seamless and highly efficient material transport. Built from resilient materials, this idler is engineered to withstand heavy-duty loads and challenging environments effortlessly. Its expertly crafted design reduces friction and wear on the conveyor belt, dramatically prolonging its lifespan and minimizing maintenance expenses. The Conveyor Idler is remarkably user-friendly, with easy installation and maintenance, making it an optimal choice for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable and enduring Conveyor Idler.
Our groundbreaking polyurethane products exhibit a remarkable spectrum of properties, including superior wear, oil, and acid and alkali resistance. They also provide excellent ozone and aging resistance, combined with resilience at low temperatures and exceptional tear and impact resistance. Their impressive elasticity and robust vibration damping capabilities make them ideal for heavy load support. These adaptable products find extensive application across various industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface features an ultra-high molecular weight polyethylene pipe, a pinnacle of high-performance materials developed in-house by our factory. This material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, surpassing traditional metal rollers. With UHMW-PE, known for its outstanding mechanical and physical characteristics among engineering plastics, the roller surface and seat cover deliver unmatched performance advantages over conventional alternatives.
The tapered self-aligning roller is ingeniously designed to offer robust support for conveyor belts and their loads, acting as a fundamental component to ensure stable conveyor system operation. These rollers provide exceptional value and efficiency, playing a vital role in material transport. Their outstanding product attributes have solidified their essential status across various sectors. They have continuously evolved, garnering ongoing user praise and admiration.
Our company leads in the specialized production of wing rollers, also referred to as retaining or vertical rollers. These vital components are integral to self-aligning roller systems, connected to self-aligning brackets. Strategically placed on both sides of the conveyor belt, wing rollers are crucial for preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in producing parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, negating the need for oil injection and minimizing sticking risks under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers function efficiently within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products to cater to all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.