Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to ensure the seamless support and guidance of conveyor belts for smooth and efficient material transportation. Crafted with resilient materials, this idler stands robust against heavy loads and challenging working environments. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly prolonging its lifespan while reducing maintenance expenses. The Conveyor Idler is user-friendly, with easy installation and maintenance, making it an ideal solution for various industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and durable Conveyor Idler, designed to meet the rigorous demands of modern industrial environments.
Our innovative polyurethane products stand out for their remarkable properties, including exceptional wear resistance, oil resistance, and resilience against acids and alkalis. In addition, they excel in ozone resistance, aging resistance, and low-temperature resilience, while offering impressive tear and impact resistance. These products boast high elasticity and strong vibration absorption capabilities, making them perfect for providing substantial load support capacity. Their versatility finds extensive applications across a multitude of industries, encompassing national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover provide unparalleled performance advantages over traditional materials, delivering long-lasting durability and efficiency in all applications.
The tapered self-aligning roller is skillfully designed to provide unwavering support for conveyor belts and the materials they carry, serving as a crucial component to guarantee the stable operation of conveyor systems. These rollers exhibit exceptional value and efficacy during use, ensuring they play a pivotal role in material transportation. Their outstanding product characteristics have secured their essential role across diverse fields and industries. Over time, these rollers have continued to evolve and thrive, earning consistent praise and admiration from users, and establishing themselves as indispensable components in material handling operations.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency. Their robust construction and reliable performance make them a cornerstone of effective conveyor system design, safeguarding your operations against costly downtime and inefficiencies.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to fulfill all your needs, making us your perfect partner in navigating the complexities of material handling technology.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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