Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Experience unparalleled efficiency with our conveyor idler, a sophisticated solution crafted to seamlessly integrate with the dynamic and rigorous requirements of cutting-edge material handling systems.
Exceptional Durability
Engineered using superior-grade materials, our conveyor idler delivers extraordinary resistance to wear, corrosion, and impact, crafted to support heavy-duty operations and persistent usage. It promises an extended lifespan, even under the most challenging industrial conditions encountered in mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is precisely machined, ensuring perfect alignment and balance, thereby significantly cutting down on vibration and noise during operations. This precision results in smoother conveyor belt movement, reducing the risk of belt misalignment and undue wear, thus boosting the overall efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler minimizes friction exceptionally. This not only conserves energy in powering the conveyor but also lowers the heat generated, further extending the life of both the idler and the belt.
Easy Installation and Maintenance
Acknowledging the critical need to reduce downtime in industrial settings, our conveyor idler is crafted for effortless installation, facilitating swift and seamless replacement or upgrading of existing idlers. Its modular design eases maintenance, offering uncomplicated access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a broad spectrum of conveyor belt widths and types, our idler can be tailored to meet specific project demands. Whether for high-speed parcel sorting, heavy ore transport, or general factory conveyance, our product ensures consistent, dependable performance.
Quality Assurance and After-Sales Support
We pledge to deliver superior quality. Each conveyor idler undergoes meticulous quality checks before dispatch. Our committed after-sales team stands ready to provide technical assistance, spare parts, and support to ensure the flawless operation of your conveyor system.
Opt for our conveyor idler and unlock heightened productivity, diminished operating costs, and a more dependable material handling experience.
Our polyurethane products are endowed with an impressive array of attributes, including exceptional wear, oil, acid, alkali, ozone, and aging resistance. They excel in low temperature, tear, and impact resistance, high elasticity, robust vibration absorption, and significant load support. These multifaceted properties have made them vital in diverse sectors such as national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our state-of-the-art roller surface material is fashioned from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outstrips conventional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties, we significantly enhance the roller surface and seat cover performance and durability compared to traditional materials.
Our parallel rollers are meticulously engineered for exceptional performance, featuring unparalleled wear resistance and a notably low friction coefficient, preserving belt integrity. With inherent self-lubricating capabilities, these rollers function without oil, remaining free from jamming even under challenging conditions. They are antistatic, fire-resistant, and resistant to aging, acids, alkalis, and organic solvents, withstanding repeated shocks and vibrations at temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, satisfying all conveyor belt requirements within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe employs an advanced automatic cutting machine that ensures precision without deformation or chips during the cutting process. The high perpendicularity between the fracture and the pipe body, combined with excellent parallelism at both ends, guarantees superior quality.
(2) Utilizing a specialized boring machine, the roller pipe is expertly crafted to bore both ends simultaneously where bearings are placed, achieving exceptional coaxiality. This process completes end face flattening and interior angle cutting with seamless efficiency.
(3) An anti-rust painting is applied meticulously to the inner wall of the supporting roller, providing superb corrosion resistance and longevity.
2. Roller Shaft
A slot flat double end milling machine is employed to process both ends of the roller shaft simultaneously, ensuring perfect symmetry and balance for optimal performance.
3. Bearing:
1) We use top-tier roller bearings from premier domestic and international brands, ensuring reliability and durability.
2) Our semi-automatic system quantitatively fills low-temperature lithium-based lubricating grease, eliminating future refill needs and providing excellent resistance to cold climates.
4. Sealing
Featuring a sophisticated composite sealing structure, our non-contact labyrinth and contact Lip seals deliver outstanding waterproof and dustproof capabilities, ensuring a significant sealing effect.
5. Product Assembly
Utilizing state-of-the-art automatic pressing technology, our assembly ensures impeccable accuracy in the overall construction of supporting rollers.
6. Welding:
Our cutting-edge fully automatic mixed gas shielded welding guarantees superior seam quality and precision. Equipped with efficient dust removal systems, the process is not only safe and efficient but also environmentally friendly and health-conscious.
7. Coating:
Our dust-free, sealed, and eco-friendly automatic coating line streamlines operations by integrating automatic loading, unloading, coating, palletizing, and packaging processes while ensuring the harmless treatment of exhaust gases.
All kinds of rollers, idlers, pulleys, rubber belts, and belt conveyors are available for provision, meeting diverse industrial needs with excellence.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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