Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium-grade component, meticulously crafted to effortlessly support and guide conveyor belts, ensuring the utmost efficiency in material transportation. Built from robust, high-end materials, this idler is engineered to endure substantial loads and withstand harsh environments. Its precision design minimizes friction and wear on conveyor belts, substantially prolonging their service life and reducing maintenance costs. Easy to install and maintain, the Conveyor Idler is an ideal solution for various industries, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are distinguished by their exceptional properties, such as superior wear, oil, and acid-alkali resistance. They also offer ozone protection, aging durability, and impressive low-temperature resilience, along with tear and impact resistance. With high elasticity and excellent vibration absorption, these products are perfect for heavy load support. Their versatility is unmatched, making them widely used in diverse sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a standout material uniquely produced by our factory. This high-performance material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver exceptional performance advantages over standard materials.
The tapered self-aligning roller is expertly designed to deliver unwavering support for conveyor belts and their loads, serving as a vital component for maintaining the stable operation of conveyor systems. These rollers provide immense value and efficiency, playing a crucial role in material conveyance. Their outstanding product features have solidified their essential presence across a vast array of fields and industries. Over the years, they have consistently evolved and excelled, earning continuous acclaim and recognition from users.
Our company is at the forefront of specialized wing roller manufacturing, also known as retaining rollers or vertical rollers. These pivotal components are linked to self-aligning brackets, playing a vital role in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, noted for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess superior self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under tough conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee seamless performance and a prolonged service life. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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