Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a premier, meticulously engineered component, expertly crafted to provide unmatched support and guidance to conveyor belts. This ensures seamless and efficient material transport, even under the most challenging conditions. Constructed from robust materials, our idler is designed to endure substantial loads and demanding environments, making it a reliable partner for industrial needs. Its precision-engineered design significantly minimizes friction and wear on the conveyor belt, substantially prolonging its lifespan while markedly cutting down on maintenance costs. The Conveyor Idler boasts user-friendliness, with straightforward installation and maintenance processes, making it an optimal selection for a wide array of sectors, including mining, construction, and manufacturing. Elevate your conveyor system's performance with the reliability and durability of our Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of properties, such as extraordinary wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they provide resistance against ozone, aging, and low temperatures, coupled with exceptional tear and impact resistance. Their high elasticity and superior vibration absorption make them perfect for supporting substantial loads. These versatile products find extensive application across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, providing unparalleled performance and adaptability.
The roller surface is constructed from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material outperforms typical metal rollers with its exceptional wear resistance, corrosion resistance, non-adhesive properties, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical characteristics among engineering plastics, both the roller surface and seat cover deliver remarkable performance benefits over conventional materials, setting new standards in durability and efficiency.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they transport, serving as an indispensable component that ensures the stable functioning of conveyor systems. These rollers showcase immense value and efficiency during operation, underscoring their critical role in material transportation. Their exemplary product features have cemented their essential position across a wide range of fields and industries. Through ongoing innovation and refinement, they have continuously earned accolades and admiration from users, solidifying their status as a trusted choice.
Our company leads the way in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are integrated into self-aligning brackets and play a pivotal role in self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers are vital in preventing belt misalignment, thereby ensuring operational stability and enhanced efficiency throughout the conveyor system.
We are pioneers in the production of parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which ensures minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They offer anti-static capabilities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, straightforward installation, and maintenance-free operation guarantee smooth performance and prolonged service life. Our factory also provides an extensive array of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.