Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, exquisitely crafted component designed to seamlessly support and guide the conveyor belts, ensuring uninterrupted and efficient material transportation. The idler is constructed from resilient materials, engineered to withstand heavy loads and challenging working environments. Its meticulously designed structure minimizes friction and wear on conveyor belts, significantly prolonging their lifespan and decreasing maintenance expenses. This user-friendly idler is straightforward to install and maintain, making it an excellent choice for various industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor systems with our dependable and enduring Conveyor Idler.
Our trailblazing polyurethane products boast a remarkable range of properties, including outstanding wear resistance, oil resistance, as well as resistance to acids and alkalis. They offer exceptional ozone resistance, aging resistance, and resilience in low temperatures, along with impressive tear and impact resistance. With their high elasticity and robust vibration absorption, they are ideal for providing substantial load-bearing capacity. These versatile products are widely applied across a plethora of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced independently by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from traditional metal rollers. By utilizing UHMW-PE, known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver remarkable performance benefits compared to standard materials.
The tapered self-aligning roller is ingeniously designed to provide robust support for conveyor belts and their loads, serving as a vital component to ensure stable conveyor system operation. These rollers demonstrate significant practicality and effectiveness during use, playing an essential role in material transportation. Their outstanding product features have solidified their crucial position across various fields and industries. Over time, they have evolved and thrived, garnering continuous acclaim and appreciation from users.
Our company leads the way in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components connect to self-aligning brackets and are essential within self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers ensure operational stability and efficiency by preventing belt misalignment.
We excel in producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under rigorous conditions. They provide anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also delivers an extensive range of conveyor belt-related products to satisfy all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.