Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of innovation with our Conveyor Idler, a masterpiece of engineering that ensures flawless support and exquisite guidance for conveyor belts. Revel in the seamless transport of materials with unmatched precision. Constructed from the most robust and enduring materials, this premium product is designed to withstand the most demanding loads and conditions with unwavering resilience. Its superior engineering diligently reduces friction and belt wear, thereby significantly extending belt life and slashing maintenance expenses. The user-centric design guarantees hassle-free installation and maintenance, making it the ultimate choice for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our steadfast and enduring Conveyor Idler, and see productivity soar.
Our cutting-edge polyurethane products stand out with their phenomenal attributes, delivering remarkable resistance to wear, oil, and aggressive chemicals. They also feature remarkable ozone and aging resistance alongside superior low-temperature pliability, and exceptional tear and impact resilience. With high elasticity and excellent vibration damping qualities, they are perfectly suited for bearing heavy loads. These adaptable products find extensive application across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surface is crafted with ultra-high molecular weight polyethylene pipe, a uniquely engineered high-performance material produced exclusively by our factory. It stands out with its remarkable wear and corrosion resistance, non-stick nature, and self-lubricating properties, distancing itself from conventional metal rollers. By utilizing UHMW-PE, renowned for its outstanding mechanical and physical properties among engineering plastics, our roller surface and seat cover deliver superior performance advantages over traditional materials, ensuring unparalleled efficiency and durability.
The tapered self-aligning roller is expertly engineered to offer robust support to conveyor belts and their loads, cementing its role as an essential component for dependable conveyor systems. These rollers provide substantial functionality and efficiency, underscoring their indispensable nature in material transport. Their exceptional features have entrenched their necessity across diverse industries. Over the years, they have evolved and excelled, continuously garnering high praise from their users.
Our company leads the way in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, linked to self-aligning brackets, play an essential role in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby ensuring operational stability and optimal performance.
We take pride in manufacturing parallel rollers, known for their outstanding wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast impressive self-lubricating properties, removing the need for oiling and minimizing adhesion risks in harsh environments. They offer anti-static properties and resistance to burning, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated impacts and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, they promise smooth performance and extended service life. Our factory also offers a wide array of conveyor belt-related products to cater to your every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.