Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unmatched Conveyor Idler, the epitome of precision and engineering excellence. Carefully crafted to deliver flawless support and guidance for conveyor belts, it excels in the realm of material transportation. Built with robust and durable materials, this idler effortlessly handles heavy loads and withstands harsh environments. Its ingeniously engineered design significantly reduces friction and wear on conveyor belts, dramatically extending their lifespan and curbing maintenance costs. Easy to install and user-friendly, this idler is perfect for industries like mining, construction, and manufacturing. Boost your conveyor system's efficiency and reliability with our steadfast and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are renowned for their exceptional qualities, offering superb wear, oil, and acid resistance, along with excellent resilience to ozone and aging. They provide unparalleled tear and impact durability, combined with high elasticity and superior vibration absorption, making them optimal for supporting significant loads. These versatile products are widely used across diverse industries, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium in-house developed material for exceptional performance. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating characteristics, this material surpasses traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), noted for its outstanding mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide unparalleled performance benefits over conventional materials.
The tapered self-aligning roller is meticulously designed to provide robust and reliable support for conveyor belts and transported materials, serving as a fundamental element for stable and efficient conveyor system operations. These rollers offer exceptional value and performance, solidifying their essential role in material transport. Their extraordinary features make them indispensable across various sectors and industries, continually earning praise and admiration from users over time.
Our company leads the specialty production of wing rollers, also known as retaining or vertical rollers. These critical components, connected to self-aligning brackets, are vital for maintaining precise belt alignment, ensuring consistent operational stability. Positioned strategically on both sides of the belt, our wing rollers effectively prevent misalignment, thereby enhancing the system's efficiency and overall performance.
We excel in manufacturing parallel rollers that offer outstanding wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers boast self-lubricating properties, eliminating the need for oil and preventing sticking even in the harshest conditions. They are anti-static and resist combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of enduring repeated shocks and vibrations, they perform efficiently within a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free operation ensure seamless performance and extended service life. Our factory also offers a comprehensive selection of conveyor belt products to meet your specific needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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