Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of exceptional engineering with our Conveyor Idler—a premier component meticulously crafted for ultimate support and flawless guidance of conveyor belts, ensuring seamless and efficient material transport. Built from robust materials for heavy-duty loads and challenging environments, this idler excels in minimizing friction and wear on your conveyor belt, significantly boosting its lifespan while reducing maintenance costs. Its intuitive design makes installation and maintenance straightforward, making it an ideal choice across diverse sectors such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and durable Conveyor Idler.
Our advanced polyurethane products embody an extraordinary fusion of properties, including superior wear resistance and outstanding resistance to oil, acids, and alkalis. They also boast exceptional ozone resistance, age resilience, and durability in low temperatures, complemented by impressive tear and impact resistance. Featuring high elasticity and robust vibration absorption, they are perfect for supporting substantial loads. These versatile products have extensive applications across a myriad of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The surface of our roller, expertly crafted from ultra-high molecular weight polyethylene pipe, represents a high-performance material innovation from our facility. It excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting itself apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), which possesses superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer unparalleled performance advantages over conventional materials.
Our meticulously engineered tapered self-aligning roller provides powerful and reliable support for conveyor belts and their load, acting as a critical component for consistent conveyor system operations. These rollers deliver exceptional value and efficiency, playing an integral role in material conveyance. Their outstanding product features have solidified their indispensable status across varied fields and industries. Continually evolving over time, they have won ongoing acclaim and admiration from users.
Our company leads the industry in producing specialized wing rollers, also known as retaining or vertical rollers. Crucial in self-aligning roller systems, these components are integrated with self-aligning brackets and strategically positioned on either side of the conveyor belt. Wing rollers are vital in preventing belt misalignment, ensuring stable and efficient operation.
As pioneers in manufacturing parallel rollers, our products are distinguished by exceptional wear resistance and an ultra-low friction coefficient, ensuring minimal belt wear. These rollers offer remarkable self-lubricating properties, eliminating the need for oiling and reducing sticking risks in harsh conditions. They provide anti-static capabilities and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated impacts and vibrations, these rollers operate efficiently within temperatures ranging from -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, easy installation, and maintenance-free operation ensure smooth functionality and extended lifespan. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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