Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler, an essential high-caliber component designed with precision to effortlessly support and guide conveyor belts. This ensures the seamless and efficient transportation of materials, even under the most demanding conditions. Constructed from durable materials, this idler withstands heavy loads and challenging environments with ease. Its expertly engineered design minimizes friction and wear on the conveyor belt, dramatically extending its life and slashing maintenance expenses. User-friendly and easy to install, our Conveyor Idler is the perfect choice for industries such as mining, construction, and manufacturing, enhancing your conveyor system's efficiency with reliability and longevity.
Our cutting-edge polyurethane products are distinguished by a remarkable suite of properties, including outstanding wear resistance, oil resistance, and resilience to acids and alkalis. They also demonstrate superior ozone resistance, aging resistance, and resilience in low temperatures, alongside impressive tear and impact resistance. Their high elasticity paired with strong vibration absorption capabilities make them ideal for handling substantial loads. These versatile and durable products are widely applied across a multitude of industries, from national defense to mining, construction, chemical, textile and wood processing machinery, printing, metallurgy, agriculture, and even sports equipment.
The roller surface is innovatively crafted using ultra-high molecular weight polyethylene pipe, a high-performance material proudly produced by our own factory. This material's superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication distinguish it from traditional metal rollers. By harnessing the strength of ultra-high molecular weight polyethylene (UHMW-PE), famed for its outstanding mechanical and physical attributes among engineering plastics, our roller surfaces and seat covers deliver unmatched performance compared to conventional materials.
The tapered self-aligning roller is ingeniously designed to provide unwavering support for conveyor belts and their respective loads, serving as an indispensable element for the smooth functioning of conveyor systems. These rollers offer invaluable benefits and outstanding performance during operation, ensuring they are integral to material transportation. Their exceptional features have guaranteed their vital role across various industries. Over time, they have continually evolved, gaining unwavering admiration and commendation from users everywhere.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These vital components are connected to self-aligning brackets and are crucial to the efficiency of self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in averting belt misalignment, guaranteeing operational stability and heightened efficiency.
We are pioneers in producing top-tier parallel rollers, noted for their superior wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast exceptional self-lubricating properties, negating the need for oil and minimizing sticking risks in harsh conditions. They offer anti-static features and resistance to combustion, aging, and a range of corrosive substances including acids, alkalis, and organic solvents. With the durability to withstand repeated shocks and vibrations, these rollers function seamlessly within a temperature spectrum of -40ºC-90ºC. Characterized by their excellent mechanical properties, lightweight construction, and maintenance-free operation, they assure smooth and long-lasting performance. Additionally, our factory supplies a complete array of conveyor belt-related products to cater to all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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