Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes unmatched precision and power, meticulously crafted to deliver unparalleled support and flawless guidance for conveyor belts, ensuring seamless material transportation across a wide range of terrains. Its robust construction defies the heaviest loads and conquers the most demanding environments with ease. With precision-engineered design, it significantly reduces friction and wear on conveyor belts, remarkably extending their lifespan and cutting maintenance costs. Its user-friendly design allows for effortless installation and maintenance, positioning it as the preferred choice for industries like mining, construction, and manufacturing. Enhance your conveyor system's productivity and efficiency with our robust and reliable Conveyor Idler, promising enduring peak performance.
Our advanced polyurethane products are engineered with remarkable properties, offering exceptional resistance to wear, oils, acids, and alkalis. They also feature outstanding resilience to ozone and aging, excellent performance in low temperatures, and superior tear and impact resistance. With high elasticity and superior vibration absorption capabilities, they are ideal for heavy load support. These versatile products are widely applied across multiple industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, proving their indispensable utility.
The roller surface is crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-performance material engineered by our factory. This exceptional material excels in wear and corrosion resistance, non-adhesion, and self-lubricating abilities, distinguishing it from conventional metal rollers. By leveraging UHMW-PE, known for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover offer unrivaled performance advantages, far surpassing traditional materials.
The tapered self-aligning roller is meticulously designed to provide steadfast support for conveyor belts and their loads, playing a pivotal role in ensuring the reliability and efficiency of conveyor systems. These rollers are essential, offering significant functionality that secures their vital role in material transportation across various industries. Over time, they have been refined to perfection, garnering consistent praise and recognition from users due to their outstanding performance and reliability.
Our company leads the field in specialized manufacturing of wing rollers, also referred to as retaining rollers or vertical rollers. These crucial components, intricately linked to self-aligning brackets, are fundamental to the effectiveness of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and peak performance throughout the conveyor system.
We excel in producing parallel rollers, lauded for their superior wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers stand out for their remarkable self-lubricating properties, eliminating the need for oiling and significantly reducing sticking risks even in challenging conditions. Furthermore, they offer anti-static properties and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers function efficiently between temperatures of -40ºC and 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth functionality and an extended service life. Our factory also provides an extensive range of products related to conveyor belts, precisely crafted to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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