Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to excellently meet the diverse and demanding needs of modern material handling systems. It stands as a testament to innovation and efficiency in the industry, ensuring seamless operations.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler demonstrates remarkable resistance to wear, corrosion, and impact. It is meticulously engineered to handle heavy loads and continuous operations, guaranteeing a long service life even in the most challenging industrial environments such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is precisely machined to maintain perfect alignment and balance, which significantly reduces vibration and noise during operation. This results in smoother conveyor belt movement and minimizes the risk of belt misalignment and premature wear, boosting the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously designed surface finish, our conveyor idler boasts exceptionally low friction. This significantly reduces power consumption required to drive the conveyor and decreases heat generation, further prolonging the life of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical importance of minimizing downtime in industrial operations, our conveyor idler is designed for straightforward installation, allowing for quick, hassle-free replacement or upgrades. Its modular design simplifies maintenance by enabling easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable for a wide range of conveyor belt widths and types, our idler can be customized to meet specific project requirements. From high-speed parcel sorting systems to heavy-duty ore transportation lines or general factory conveyors, our product ensures consistent and reliable performance.
Quality Assurance and After-Sales Support
We are dedicated to delivering exceptional quality. Each conveyor idler undergoes stringent quality control procedures before leaving the factory. Our dedicated after-sales team is on hand to provide technical assistance, supply spare parts, and offer any other support needed to ensure seamless conveyor system operations.
Choose our conveyor idler to experience enhanced productivity, reduced operating costs, and a more reliable material handling process, elevating your operational standards.
Our polyurethane products feature a range of exceptional properties including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also provide low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load support capacity. These versatile attributes make them indispensable across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material, crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house, surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties, enhances the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable performance and longevity advantages.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, thus preserving belt integrity. With outstanding self-lubricating properties, they function without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, combustion-resistant, and resilient against aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating within a temperature range of -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt needs within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipe utilizes an advanced automatic cutting machine, ensuring precise cuts without any deformation or chips. The fracture exhibits exceptional perpendicularity to the pipe, and both ends demonstrate remarkable parallelism, guaranteeing superior quality.
(2) Employing a specialized boring machine, the roller pipe is expertly bored at both ends for bearing installation, achieving high coaxiality. This process seamlessly finishes the end face flattening and interior angle cutting in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller ensures excellent corrosion resistance, extending the product's lifespan and reliability.
2. Roller Shaft
A slot flat double-end milling machine is used to precisely process the slot flats at both ends, ensuring perfect symmetry and enhancing the performance of the roller shaft.
3. Bearing:
1) We incorporate first-class brand roller bearings from both domestic and international sources, ensuring unmatched performance and durability.
2) With semi-automatic quantitative filling of low-temperature lithium-based lubricating grease, our bearings require no further lubrication, providing excellent cold resistance and long-lasting service.
4. Sealing
Featuring a composite sealing structure that combines a non-contact labyrinth and a contact Lip, our seals deliver outstanding waterproof and dustproof capabilities, ensuring a robust sealing effect.
5. Product Assembly
Utilizing automatic pressing technology, we ensure precise assembly of supporting rollers, achieving high-level accuracy and reliability in every product.
6. Welding:
Our process employs fully automatic mixed gas shielded welding, ensuring superior seam quality and precision. Equipped with dust removal systems, our welding process is safe, efficient, and environmentally friendly.
7. Coating:
Our environmentally friendly automatic coating line operates in a dust-free sealed environment, enabling automatic loading, unloading, coating, palletizing, and packaging. Exhaust gases are treated harmlessly, emphasizing our commitment to sustainability.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, crafted to meet diverse industrial needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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