Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is the epitome of manufacturing brilliance, precisely engineered to provide unparalleled support and guidance for conveyor belts. Crafted for peak efficiency, it guarantees smooth and uninterrupted material transport across diverse industries. Constructed using top-notch, durable materials, this idler effortlessly manages heavy loads and withstands tough operating environments. Its groundbreaking design reduces friction and belt wear significantly, extending belt longevity and reducing maintenance expenses. Simple to install and maintain, it offers adaptability for industries such as mining, construction, and manufacturing. Discover superior performance and reliability in your conveyor systems with our sturdy Conveyor Idler.
Our cutting-edge polyurethane products are a marvel, featuring exceptional resistance to wear, oil, and severe chemicals. They also offer impressive ozone resistance and excellent resilience against aging and low temperatures. With high tear and impact resistance, they effectively absorb vibrations, making them ideal for substantial load support. Widely used across numerous sectors, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, these products showcase remarkable versatility and endurance.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material produced exclusively at our facility. Celebrated for its exceptional wear and corrosion resistance, non-stick properties, and self-lubrication, this material surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, our roller surfaces and seat covers deliver significant advantages over conventional materials, setting a new benchmark for excellence and performance.
Our tapered self-aligning roller is ingeniously designed to offer unwavering support for conveyor belts and loads, forming a crucial component in ensuring reliable conveyor system functionality. These rollers offer immense value and efficiency, playing a pivotal role in material conveyance. Their exceptional features have guaranteed their essential status across numerous industries. Continuously evolving and enhancing, these rollers receive consistent acclaim and trust from users, affirming their excellence and indispensable nature over time.
Our company leads the way in producing wing rollers, also known as retaining or vertical rollers. As vital components of self-aligning roller systems, these rollers are crucial for ensuring seamless operation of conveyor belts. Strategically positioned on either side of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring the conveyor functions smoothly and efficiently, thereby boosting overall productivity and reliability.
We are experts in manufacturing parallel rollers, known for their exceptional wear resistance and extraordinarily low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and minimizing sticking risks even in challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Designed to withstand repeated shocks and vibrations, they perform effectively across a temperature range of -40ºC to 90ºC. With outstanding mechanical qualities, lightweight construction, and maintenance-free operation, our rollers guarantee seamless performance and longevity, while our factory offers an extensive selection of conveyor belt-related products to meet all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.