Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unparalleled Conveyor Idler, an epitome of precision and engineering excellence, designed to offer impeccable support and guidance for conveyor belts in material transportation. Crafted from robust, enduring materials, this idler effortlessly withstands heavy loads and challenging environments. Its advanced design significantly reduces friction and wear, extending the service life of conveyor belts while minimizing maintenance costs. User-friendly and easy to install, this idler is a perfect choice for industries such as mining, construction, and manufacturing. Enhance your conveyor system's efficiency and reliability with our durable and steadfast Conveyor Idler, built to last.
Our cutting-edge polyurethane products are celebrated for their extraordinary qualities! With exceptional wear, oil, and acid resistance, along with remarkable resilience to ozone and aging, they offer unmatched tear and impact durability, coupled with high elasticity and top-tier vibration absorption. These qualities make them ideal for supporting substantial loads. These versatile products are extensively used across a wide range of industries including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material developed in-house for outstanding performance. Renowned for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties, this material surpasses traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide unmatched performance advantages over conventional materials.
The tapered self-aligning roller is designed to deliver strong and reliable support for conveyor belts and transported materials, serving as a cornerstone for stable and efficient conveyor operations. These rollers provide exceptional value and performance, solidifying their key role in material transport. Their extraordinary features make them essential across diverse sectors and industries. Over time, they have received continual praise and admiration from users.
Our company leads the field in the specialized production of wing rollers, also known as retaining or vertical rollers. These critical components, linked to self-aligning brackets, play a crucial role in maintaining precise belt alignment, ensuring consistent stability. Strategically positioned on both sides of the belt, our wing rollers efficiently prevent misalignment, thereby enhancing overall system efficiency and performance.
We excel in manufacturing parallel rollers that feature exceptional wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers are self-lubricating, eliminating the need for oil and preventing sticking even in the harshest conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, they perform efficiently within a wide temperature range of -40ºC to 90ºC. With superior mechanics, lightweight construction, and maintenance-free operation, they ensure seamless performance and prolonged service life. Our factory also provides a comprehensive range of conveyor belt products to meet all your specific needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.