Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering excellence with our Conveyor Idler, a triumph of superior craftsmanship. This intricately designed component enhances and guides conveyor belts with unmatched precision and elegance, ensuring an uninterrupted material transport process. It significantly enhances operational efficiency, crafted from the most durable materials, enabling it to handle heavy loads and withstand the harshest conditions with ease. Its precisely engineered design minimizes friction and wear, extending the lifespan of your conveyor belt and substantially reducing maintenance costs. User-friendly by nature, the Conveyor Idler allows for seamless installation and maintenance, making it an essential addition to industries like mining, construction, and manufacturing. Empower your conveyor system with our steadfast, durable, and resilient Conveyor Idler, and witness a remarkable boost in productivity.
Our cutting-edge polyurethane products epitomize modern engineering brilliance, presenting an impressive spectrum of superior features. These products set themselves apart with excellent wear and oil resistance, and formidable resilience to acids and alkalis. Additionally, they demonstrate exceptional ozone resistance, age resistance, and unparalleled durability even at low temperatures. With superior tear resistance and remarkable impact absorption, their outstanding elasticity and vibration damping capabilities make them perfect for high-load applications. These versatile marvels are widely employed across myriad industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This revolutionary material surpasses traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick properties, and self-lubricating abilities. By leveraging the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance, establishing a new standard compared to conventional materials.
Discover the engineering wonder of the tapered self-aligning roller, meticulously crafted to provide unwavering support for conveyor belts and material loads. This essential component guarantees the stable and efficient performance of conveyor systems. By offering remarkable value and performance, these rollers become indispensable in material transportation, earning high regard across a multitude of industries. As they continue to advance, they receive widespread praise and admiration from users, solidifying their standing as crucial elements in modern industrial applications.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. Fundamental to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and optimizing efficiency within the conveyor system.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, significantly reducing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical characteristics, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also provides a wide range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.