Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover our top-tier conveyor idler, meticulously crafted to cater to the multifaceted and rigorous demands of contemporary material handling solutions.
Exceptional Durability
Crafted using superior-grade materials, our conveyor idler boasts exceptional resistance to wear, corrosion, and impact. It is robustly engineered to handle substantial loads and operate continuously, guaranteeing extended service life even amidst the roughest industrial settings such as mining, ports, and extensive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined for impeccable alignment and balance. This precision engineering significantly diminishes vibration and noise during use, ensuring seamless conveyor belt movement. It minimizes the chances of belt misalignment and premature wear, thereby elevating the overall efficiency and dependability of the conveyor system.
Low Friction Design
Equipped with cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler ensures remarkably low friction. This design not only cuts down on the energy required to power the conveyor but also reduces heat generation, further enhancing the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Understanding the crucial importance of minimizing industrial downtime, our conveyor idler is designed for effortless installation. This allows for swift, trouble-free replacement or upgrading of existing idlers. Its modular design facilitates maintenance, offering easy access to internal components for thorough inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable for an extensive range of conveyor belt widths and types, customizable to meet specific project needs. Whether for a high-speed parcel sorting system, a heavy-duty ore transport line, or a general factory conveyor, our product assures consistent, reliable performance.
Quality Assurance and After-Sales Support
We uphold our commitment to superior quality. Every conveyor idler undergoes rigorous quality control checks before departing the factory. Additionally, our dedicated after-sales team stands ready to provide technical support, spare parts, and all necessary assistance to ensure flawless operation of your conveyor system.
Opt for our conveyor idler and unlock enhanced productivity, decreased operational costs, and a more trustworthy material handling process.
Our polyurethane products are renowned for their exceptional properties such as wear resistance, oil resistance, and high elasticity. These attributes, along with their strong vibration absorption and significant load support capacity, make them invaluable across a spectrum of industries including national defense, mining, and construction machinery, as well as textile and printing machinery, metallurgy, agricultural machinery, and sports equipment.
Our trailblazing roller surface material, made from ultra-high molecular weight polyethylene pipes extruded in-house, excels in wear resistance, corrosion resistance, and self-lubrication. Utilizing UHMW-PE, known for its outstanding mechanical and physical properties, we significantly enhance the roller surface and seat cover, offering unmatched performance and durability compared to conventional materials.
Our parallel rollers are crafted for superior performance, featuring unmatched wear resistance and a very low friction coefficient to maintain belt integrity. With exceptional self-lubricating capabilities, they operate without the need for oil and resist jamming under challenging conditions. These rollers are antistatic, and resistant to combustion, aging, and harsh chemicals. They endure repeated shocks and vibrations, functioning efficiently in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and extended service life, meeting all conveyor belt requirements within our comprehensive product lineup.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: A Comprehensive Overview of Our Manufacturing Excellence
1. Roller Body: Precision and Perfection in Every Cut
(1) Our roller pipes are crafted using an advanced automatic cutting machine, ensuring immaculate cuts with zero deformation or chips. The perpendicularity between the fracture and the pipe is supremely accurate, offering unparalleled parallelism between ends.
(2) Utilizing a specialized boring machine, we achieve simultaneous boring of both ends of each roller pipe, where the bearings nestle with impeccable coaxiality. This process also includes end face flattening and precise interior angle cutting, all in a single, seamless operation.
(3) To combat corrosion, an anti-rust painting is meticulously applied to the inner walls of our supporting rollers, ensuring long-lasting durability and robustness.
2. Roller Shaft: Dual-End Precision for Symmetry
With a slot flat double-end milling machine, we achieve synchronous processing, creating perfect symmetry in the slot flats at both ends of the roller shaft.
3. Bearing: Top-Tier Quality for Unmatched Performance
1) Only the best - our roller bearings are sourced from leading domestic and international brands, ensuring superior reliability.
2) Through semi-automatic, precise filling with low-temperature lithium-based lubricating grease, we eliminate the need for future refills, boasting excellent cold resistance.
4. Sealing: Impeccable Waterproof and Dustproof Design
Our sealing system features a sophisticated composite structure of non-contact labyrinth and contact Lip, delivering exceptional waterproof and dustproof performance.
5. Product Assembly: Precision-Driven Automated Assembly
Through the use of automatic pressing technology, we ensure that the assembly accuracy of our supporting rollers is nothing short of extraordinary.
6. Welding: Cutting-Edge and Environmentally Conscious
Our fully automated mixed gas shielded welding technology guarantees superior seam quality and precision. With integrated dust removal devices, this process is not only safe and efficient but also environmentally friendly and health-conscious.
7. Coating: Clean, Green, and Efficient
Our dust-free sealed automatic coating line is a marvel of efficiency, featuring automatic loading, unloading, coating, palletizing, and packaging. It also ensures the harmless treatment of exhaust gas, embodying our commitment to environmental responsibility.
Comprehensive Solutions: From rollers and idlers to pulleys, rubber belts, and belt conveyors, we provide a wide array of top-tier products tailored to meet your specific needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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