Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a masterpiece of premium craftsmanship, meticulously designed to elevate and expertly guide conveyor belts, ensuring flawless material transportation and heightened efficiency. Built from the most resilient materials, this idler is engineered to conquer heavy loads and challenging environments with ease. Its precision engineering significantly reduces friction and wear on conveyor belts, extending their lifespan and cutting down maintenance expenses. Designed for effortless installation and upkeep, the Conveyor Idler is an indispensable solution for industries such as mining, construction, and manufacturing. Boost your conveyor system's performance with our reliable, sturdy, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are a marvel of modern engineering, boasting a comprehensive suite of extraordinary properties. These include exceptional wear resistance, oil resistance, and resilience to acids and alkalis. With additional strengths such as ozone resistance, aging resistance, and low-temperature durability, they excel in tear resistance and impact absorption. Their remarkable elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile products are extensively employed across a wide range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, made from ultra-high molecular weight polyethylene pipe, signifies a high-performance innovation created exclusively in our factory. This material surpasses traditional metal rollers in wear resistance, corrosion prevention, non-stick properties, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE) with its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer exceptional performance, exceeding the capabilities of conventional materials.
The tapered self-aligning roller is an engineering marvel, meticulously crafted to robustly support conveyor belts and their material loads. As a vital component, it ensures the stable operation of conveyor systems. These rollers offer immense value and efficiency, playing a pivotal role in material transportation. Their outstanding product characteristics have established their necessity across a wide array of fields and industries. As they continue to evolve, they consistently earn commendation and admiration from users worldwide.
Our company leads the industry in specialized wing roller production, also known as retaining or vertical rollers. Integral to self-aligning roller systems, these components are expertly connected to self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers are crucial in preventing belt misalignment, ensuring operational stability, and maximizing efficiency.
We specialize in the manufacture of parallel rollers, renowned for their remarkable wear resistance and ultra-low friction coefficient, which significantly reduce belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even under the most demanding conditions. They are anti-static, combustion-resistant, and impervious to aging, as well as resistant to acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers perform exceptionally within a temperature range of -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and an extended lifespan. Our factory also provides a complete range of conveyor belt-related products to meet all requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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