Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of excellence with our Conveyor Idler, a top-tier component crafted with precision to seamlessly support and guide conveyor belts. This results in smooth, efficient material transport across industries. Built with premium materials, the idler is designed to withstand heavy-duty loads and demanding conditions, offering durability and strength. Its meticulously engineered design also reduces friction and wear on conveyor belts, enhancing longevity and minimizing maintenance overhead. Easy to install and maintain, it is the perfect choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system’s efficiency with our dependable, long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are a testament to advanced engineering, offering unmatched wear, oil, and acid-alkali resistance. These products also provide superior ozone and aging resistance, coupled with resilience in low temperatures, impressive tear and impact resistance. Their exceptional elasticity and vibration absorption capabilities ensure they can support substantial loads effectively. These multi-functional products find their applications across a plethora of industries, including national defense, mining machinery, construction, chemistry, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, showcasing their versatility and adaptability.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene pipe, a material innovatively produced by our facility. This high-performance material stands out with its superior wear and corrosion resistance, non-adhesion, and self-lubricating properties, distinguishing it from standard metal rollers. By utilizing UHMW-PE, celebrated for its exceptional mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver performance benefits far exceeding those of traditional materials, ensuring excellence and reliability.
Precision-engineered, the tapered self-aligning roller is a cornerstone in providing sturdy support for conveyor belts and transported materials, playing an indispensable role in ensuring stable conveyor system operations. These rollers are invaluable in their applications, crucial for efficient material transport across various domains. Their remarkable features have not only secured their place across multiple industries but have also prompted evolution and innovation, continuously earning accolades and commendation from users worldwide.
As pioneers in producing specialized wing rollers, also termed retaining or vertical rollers, our company stands at the forefront of innovation. These pivotal components, when connected to self-aligning brackets, become integral to self-aligning roller systems. Strategically positioned on either side of conveyor belts, wing rollers are vital for preventing belt misalignment, thus ensuring operational stability and enhancing efficiency across diverse applications.
Our expertise in manufacturing parallel rollers is unmatched, characterized by extraordinary wear resistance and an ultra-low friction coefficient that significantly reduces belt wear. These rollers boast top-tier self-lubricating properties, negating the need for oil injections and minimizing sticking risks under challenging conditions. With anti-static features and resistance to combustion, aging, and corrosion from harsh chemicals, they excel in enduring repeated shocks and vibrations, even within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and a prolonged service life, with our factory offering a comprehensive array of conveyor belt-related products to fulfill your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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