Product Name: Conveyor Idler
Category: Conveyor Idler
Prepare to be amazed by the pinnacle of engineering prowess embodied in our Conveyor Idler, a masterpiece of superior craftsmanship designed to elevate your conveyor systems to new heights. This impeccably engineered component provides unparalleled precision in elevating and guiding conveyor belts, ensuring an uninterrupted and seamless flow of materials. Constructed from the toughest, most resilient materials, this high-performance idler is built to withstand heavy-duty loads and the most severe environments with ease. Its precision-crafted design drastically reduces friction and wear, prolonging your conveyor belt's lifespan and cutting down on maintenance costs. Prioritizing user convenience, the Conveyor Idler offers effortless installation and maintenance, making it an essential asset across industries such as mining, construction, and manufacturing. Transform your conveyor system with this reliable, sturdy, and long-lasting Conveyor Idler, and witness a significant boost in productivity and efficiency.
Our cutting-edge polyurethane products represent the zenith of modern engineering, boasting a remarkable array of superior features including phenomenal wear and oil resistance, and resilient defenses against acids and alkalis. Moreover, they provide exceptional resistance to ozone and aging, along with remarkable durability even in low-temperature conditions. Their outstanding tear resistance coupled with superior impact absorption, enhanced elasticity, and vibration damping capabilities make them ideal for demanding, high-load applications. These versatile solutions have become indispensable across various industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, establishing themselves as a vital component in multiple sectors.
Introducing our revolutionary roller surface made from ultra-high molecular weight polyethylene pipe, a proprietary innovation from our factory. This avant-garde material outperforms conventional metal rollers with its superior wear resistance, corrosion prevention, non-stick features, and self-lubricating properties. Utilizing the outstanding mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), the best in its class among engineering plastics, both the roller surface and seat cover demonstrate exceptional performance and durability. This innovative design sets a new standard in performance compared to traditional materials, raising the bar for industrial rollers.
Unveil the engineering marvel that is the tapered self-aligning roller, painstakingly designed to provide steadfast support for conveyor belts and their material loads. This critical component ensures stable and efficient conveyor system operations, delivering unparalleled value and performance. These rollers are indispensable in material transportation and have earned accolades across a wide range of fields and industries. As they evolve, they continue to receive widespread recognition and admiration from users, solidifying their position as essential components in modern industrial applications, guaranteeing superior performance and reliability.
Our company leads the field in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are pivotal to the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within conveyor systems. With top-notch design and elite engineering, they are crafted to boost productivity and reliability, becoming indispensable in optimizing conveyor operations.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and remarkably low friction coefficient, which significantly curtails belt wear. These rollers offer excellent self-lubricating properties, removing the necessity for oil application and preventing sticking even under harshest conditions. They are anti-static, and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and easy installation and maintenance ensure seamless, maintenance-free operation with a prolonged service life. Our factory also provides a wide range of conveyor belt-related products to meet all demands, enhancing operational efficiency and durability.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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