Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of high-quality engineering, designed meticulously to offer seamless support and guidance to conveyor belts. This outstanding component ensures the smooth and efficient transportation of materials. Crafted from durable materials, it is robust enough to withstand heavy loads and the most challenging working conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, dramatically extending its lifespan and slashing maintenance costs. Our Conveyor Idler is user-friendly, easy to install, and maintain, making it the perfect solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and enduring Conveyor Idler.
Our cutting-edge polyurethane products are a testament to advanced innovation, offering an impressive suite of properties. They boast exceptional wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they provide resistance to ozone, aging, and low temperatures, coupled with excellent tear and impact resistance. Their high elasticity and superior vibration absorption capabilities make them ideal for supporting large loads. These versatile products find extensive applications across numerous industries, including national defense, mining, construction, chemical machinery, textile, wood processing, printing, metallurgical manufacturing, agriculture, and sports equipment.
The roller surface is sculpted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide incomparable performance advantages when compared to conventional materials.
Our tapered self-aligning roller is masterfully crafted to deliver unwavering support for conveyor belts and the materials they transport, acting as a vital cog that guarantees the stable operation of conveyor systems. These rollers demonstrate immense value and efficacy throughout their use, playing a significant role in material transportation. Their exemplary product characteristics have cemented their indispensable presence across various sectors and industries. Over time, they have evolved and prospered, earning consistent acclaim and admiration from discerning users globally.
At the forefront of specialized production, our company excels in manufacturing wing rollers, also known as retaining rollers or vertical rollers. These essential components are intricately connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are key players in preventing belt misalignment, thereby ensuring operational stability and enhancing efficiency.
We take pride in manufacturing parallel rollers characterized by their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, obviating the need for oil injection and mitigating the risk of sticking under harsh conditions. They also feature anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, effortless installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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