Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering excellence with our Conveyor Idler, a true masterpiece of superior craftsmanship. This meticulously engineered component enhances and guides conveyor belts with unmatched precision and elegance, ensuring a flawless material transport journey. It significantly amplifies operational efficiency while being crafted from the finest, most durable materials, allowing it to effortlessly manage heavy-duty payloads and withstand the harshest environmental conditions. Its precision-engineered structure minimizes friction and wear, thereby extending your conveyor belt's lifespan and dramatically reducing maintenance costs. With inherent user-friendliness, the Conveyor Idler offers seamless installation and upkeep, making it an essential asset for industries like mining, construction, and manufacturing. Empower your conveyor system with our steadfast, robust, and enduring Conveyor Idler, and witness a remarkable transformation in productivity.
Our cutting-edge polyurethane products epitomize modern engineering brilliance, showcasing a remarkable array of outstanding features. These products are celebrated for their exceptional wear and oil resistance, combined with formidable resilience to acids and alkalis. Additionally, they excel in ozone resistance, age resistance, and showcase remarkable durability even at low temperatures. With superior tear resistance and excellent impact absorption, their outstanding elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile wonders are extensively utilized across a wide range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This extraordinary material surpasses traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new benchmark for excellence compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This critical component ensures the stable and efficient operation of conveyor systems. By delivering exceptional value and performance, these rollers become indispensable in material transportation, earning acclaim across a wide array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, reinforcing their status as essential components in modern industrial applications.
Our company is a pioneering leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial to the stability of self-aligning roller systems, expertly integrated into self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, thus ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in manufacturing parallel rollers, highly esteemed for their exceptional wear resistance and notably low friction coefficient, which significantly reduce belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.