Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the pinnacle of engineering sophistication with our Conveyor Idler, a paragon of craftsmanship excellence. Meticulously designed to enhance and seamlessly guide conveyor belts, it ensures a superior material transport experience while significantly amplifying operational efficiency. Constructed from premium, durable materials, this idler is designed to manage heavy-duty loads and withstand harsh environments with ease. Its precision-crafted structure remarkably reduces friction and wear, extending the lifespan of your conveyor belt and slashing maintenance expenses. Intuitively designed, the Conveyor Idler is exceptionally easy to install and maintain, making it an indispensable solution for industries such as mining, construction, and manufacturing. Boost your conveyor system's productivity with our reliable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products embody modern engineering excellence, boasting an impressive array of extraordinary qualities. These include exceptional wear and oil resistance, as well as resilience to acids and alkalis. Additionally, they excel with superior ozone resistance, age resistance, and remarkable durability at low temperatures. With outstanding tear resistance and impact absorption, their elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile marvels are extensively utilized across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface made from ultra-high molecular weight polyethylene pipe, a revolutionary innovation exclusively produced by our factory. This avant-garde material surpasses traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick properties, and self-lubricating abilities. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acknowledged as the best in its category among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new standard compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, engineered with precision to provide steadfast support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems. Delivering remarkable value and performance, these rollers are integral to material transportation, earning acclaim across a wide range of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as indispensable components in modern industrial applications.
Our company leads the way in specialized production of wing rollers, also known as retaining or vertical rollers. Vital to the integrity of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.
We specialize in crafting parallel rollers, highly regarded for their exceptional wear resistance and impressively low friction coefficient, which dramatically minimizes belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oiling and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. With outstanding mechanical properties, a lightweight design, and easy installation and maintenance, they ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.